Preparation of by the bischloroformate process of soft segment polycarbonate
AssigneeGeneral Electric Company
InventorsLuca P. Fontana, Paul W. Buckley, Eugene Boden
Life of this patent
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Abstract
A process for preparing a polyestercarbonate copolymer which is nearly devoid of diaryl-carbonates and that exhibits a glass transition temperature lower than bisphenol-A carbonate homopolymer, and that shows improved processability is herein described. The desired lower Tg and improved flow can be achieved by the polycondensation of a dihydric phenol and aliphatic dicarboxylic acid. The condensate is polymerized with a carbonate forming reagent.
Claims24
A process for the preparation of a thermoplastic, copolyestercarbonate having a polymer backbone made up of recurring carbonate structural units of the formula:
- ##STR5## wherein D is a divalent aromatic radical residue of a dihydric phenol of the formula:
- ##STR6## wherein A is a divalent hydrocarbon radical containing from 1 to about 15 carbon atoms;
- or a substituted divalent hydrocarbon radical containing from 1 to about 15 carbon atoms and halogen substituents;
- --S--;
- --S--S--;
- --S(.dbd.O)--;
- --S(.dbd.O).sub.2 --;
- --O--:
- or --C(.dbd.O)--;
- wherein each X is independently selected from the group consisting of hydrogen, halogen, an alkyl group of from 1 to about 8 carbon atoms, an aryl group of from 6-18 carbon atoms, an aralkyl group of from 7 to about 14 carbon atoms, an alkaryl group of from 7 to about 14 carbon atoms, an alkoxy group of from 1 to about 8 carbon atoms, and an aryloxy group of from 6 to 18 carbon atoms;
- and wherein m is zero or 1 and n is an integer of from 0 to 5 employed in a preparative polymerization reaction;
- and repeating or recurring carboxylic chain units of the formula:
- ##STR7## wherein n is a whole number integer of from 6 to 36, which comprises;
- a) phosgenating a dihydric phenol in the presence of an aliphatic dicarboxylic acid of formula:
- ##STR8## wherein n is as defined above, at a temperature of from 0.degree. to 100.degree. C. to yield an excess of chloroformate end-groups relative to phenolic or carboxylic acid moieties;
- and no phosgene remains;
- b) adding a carbonate forming reagent and a chain stopper;
- and
- c) polymerizing the chloromates with any remaining phenols and carbonate acids at a pH of from 10 to 12.5.
A process for the preparation of a thermoplastic, copolyestercarbonate, which comprises;
- a. phosgenating a dihydric phenol in the presence of an inert solvent under conditions whereby the bischloroformate oligomer of the phenol is obtained;
- b. adding to the reaction mixture an aliphatic dicarboxylic acid of the formula:
- ##STR9## wherein n is a whole number integer of from 6 to 36;
- c. adding a molecular weight regulator to the phosgenated reaction mixture;
- and
- d. polymerizing the oligomer with the dicarboxylic acid at a pH of from 10 to 12.5;
- whereby the copolyestercarbonate is obtained.
A process for the preparation of a thermoplastic copolyestercarbonate, which comprises;
- a. phosgenating bisphenol-A in the presence of an inert solvent at a temperature within the range of from 0.degree. to 100.degree. C. at a pH within the range of from 8 to 11;
- whereby the corresponding bischloroformate oligomer is obtained;
- b. upon completion of the phosgenation, capping bischloroformate oligomer with a mono-hydric phenol molecular weight regulator;
- c. adding to the reaction mixture, an aliphatic dicarboxylic acid of the formula:
- ##STR10## wherein n is a whole number integer of from 6 to 12;
- and d. polymerizing the mixture of oligomer and aliphatic dicarboxylic acid at a temperature of from 0.degree. to 100.degree. C. in the presence of an effective amount of a polymerization catalyst and at a pH of from 10.0 to 12.5 with a carbonate forming reagent,
Dependencies are inferred from the claim text.