Battery voltage tester for end of cell

A method of producing an integral battery and state-of-charge indicating device, said method comprising:

• providing a layer of transparent polymeric material;
• depositing a region of electrochromic material having a first end and a second end on said layer of polymeric material;
• depositing a first layer of electrical insulation over a portion of said electrochromic material between said first end and said second end of said electrochromic material;
• depositing a conductive pattern having a resistive element disposed between a first end portion and a second end portion, on at least a portion of said electrical insulation such that (i) said first end of said electrochromic material is in electrical contact with said first end portion of said conductive pattern and (ii) said second end of said electrochromic material is in electrical contact with said second end portion of said conductive pattern;
• depositing a second layer of electrical insulation over said conductive pattern thereby forming said state-of-charge indicating device;
• providing a battery having a first battery end and a second battery end, and a first terminal and a second terminal of opposite polarity;
• affixing said state-of-charge indicating device on one of said first battery end and said second battery end.

A method of producing an integral battery and state-of-charge indicating device, said method comprising:

• providing a layer of transparent substrate material;
• depositing a first region of electrochromic material having a first end and a second end on said layer of substrate material;
• depositing a second region of electrochromic material having a first end and a second end on said layer of substrate material, said second region distinct from said first region;
• depositing over said first region of said electrochromic material and over said second region of said electrochromic material, a first layer of electrical insulation having a plurality of apertures, whereby a first aperture is disposed over said first end of said first region of said electrochromic material, a second aperture is disposed over said second end of said first region of said electrochromic material, a third aperture is disposed over said first end of said second region of said electrochromic material, and a fourth aperture is disposed over said second end of said second region of said electrochromic material;
• depositing a first conductive pattern having a first portion and a second portion significantly longer than said first portion on said first layer of electrical insulation, whereby said first portion of said conductive pattern is disposed over said first aperture and in electrical contact with said first end of said first region of said electrochromic material through said first aperture, and said second portion of said conductive pattern is disposed over said third aperture and in electrical contact with said first end of said second region of said electrochromic material through said third aperture;
• depositing a second layer of electrical insulation over said first conductive pattern;
• depositing a second conductive pattern on at least one of said first layer of electrical insulation and said second layer of electrical insulation, said second conductive pattern having a first end portion and a second end portion, said first end and said second end separated by a resistor element, whereby said second end portion of said second conductive pattern is in electrical contact with said second end of said first region of said electrochromic material through said second aperture, and said second end portion of said second conductive pattern is also in electrical contact with said second end of said second region of said electrochromic material through said fourth aperture, and said first end portion of said second conductive pattern is in electrical contact with said first portion of said first conductive pattern;
• depositing a third layer of electrical insulation over said second conductive pattern except for said first end portion and said second end portion of said second conductive pattern to form said state-of-charge indicating device;
• providing a battery having a first battery end, a second battery end, an outer surface extending between said first end and said second end, and a first terminal and a second terminal of opposite polarity;
• affixing said state-of-charge indicating device on one of said first battery end and said second battery end such that (i) said third layer of electrical insulation faces said end of said battery to which said device is affixed, (ii) said first end portion of said second conductive pattern is either contacting said first terminal or spaced from and adapted to be placed in contact with said first terminal, and (iii) said second end portion of said second conductive pattern is either contacting said second terminal or spaced from and adapted to be placed in contact with said second terminal.

A method for producing an integral battery and state-of-charge indicating device, said method comprising:

• providing a layer of a transparent polymeric material;
• printing a first indicia indicating that said battery has a low state of charge, utilizing a first type of thermochromic ink on said layer of polymeric material;
• printing a band over said first indicia utilizing a second type of thermochromic ink having an activation temperature different than said first type of thermochromic ink;
• printing a second indicia indicating that said battery has a relatively high state of charge on said band;
• depositing an electrically conductive pattern over said second indicia, said pattern having a first end and a second end;
• depositing a layer of electrical insulation over said conductive pattern such that said electrical insulation does not cover said first end and said second end of said conductive pattern to form said state-of-charge indicating device;
• providing a battery having a first battery end, a second battery end, and a first terminal and a second terminal of opposite polarity;
• affixing said state-of-charge indicating device on one of said first battery end and said second battery end such that (i) said layer of electrical insulation faces said end of said battery to which said device is affixed, (ii) said first end of said conductive pattern is either contacting said first terminal or spaced from and adapted to be placed in contact with said first terminal, and (iii) said second end of said conductive pattern is either contacting said second terminal or spaced from and adapted to be placed in contact with said second terminal.