Process for preparing polyurethane foam
AssigneeOSi Specialties, Inc.
InventorRichard M. Gerkin
Life of this patent
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Abstract
A process for preparing a polyurethane foam according to the one-shot foaming process by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol wherein said reactions are conducted in the presence of a salt of a tertiary amine and a carboxylic acid having hydroxyl functionality.
Claims14
In a process for preparing a polyurethane foam according to the one-shot foaming process by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol in the presence of a catalyst, a surfactant and optional crosslinker, the improvement comprising conducting said reactions in the presence of a salt which consists of a tertiary amine reacted with a carboxylic acid having hydroxyl functionality as a catalyst;
- wherein the tertiary amine is selected from the group consisting of bis (N,N-dimethylaminoethyl)ether;
- 1,4-diazabicyclo[2.2.2]octane and mixtures thereof, and wherein the carboxylic acid has the formula:
- (HO).sub.n --R--(COOH).sub.m
- wherein R is an at least divalent hydrocarbon moiety having 1 to 20 carbon atoms, m and n are integers each separately having a value of at least 1.
In a process for preparing a polyurethane foam according to the one-shot foaming process by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol in the presence of a catalyst, a surfactant and optional crosslinker, the improvement comprising conducting said reactions in the presence of a salt which consists of a tertiary amine reacted with a carboxylic acid having hydroxyl functionality as a catalyst, said salt being present in an amount sufficient to reduce foam shrinkage;
- wherein the tertiary amine is selected from the group consisting of bis (N,N-dimethylaminoethyl) ether;
- 1,4-diazabicyclo[2.2.2]octane and mixtures thereof, and wherein the carboxylic acid has the formula:
- (HO).sub.n --R--(COOH).sub.m
- wherein R is an at least divalent hydrocarbon moiety having 1 to 20 carbon atoms, m and n are integers each separately having a value of at least 1.
In a process for preparing a polyurethane foam according to the one-shot foaming process by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol in the presence of a catalyst, a surfactant and optional crosslinker, the improvement comprising conducting said reactions in the presence of a salt which consists of a tertiary amine reacted with a carboxylic acid having hydroxyl functionality as a catalyst, said salt being present in an amount sufficient to reduce the force needed to mechanically crush the foam;
- wherein the tertiary amine is selected from the group consisting of bis (N,N-dimethylaminoethyl) ether;
- 1,4,-diazabicyclo[2.2.2]octane, and mixtures thereof, and wherein the carboxylic acid has the formula:
- (HO).sub.n --R--(COOH).sub.m
- wherein R is an at least divalent hydrocarbon moiety having 1 to 20 carbon atoms, m and n are integers each separately having a value of at least 1.
Dependencies are inferred from the claim text.