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US 5,482,641 AGranted
Stratified solid cast detergent compositions and methods of making same
OwnerHoward Fleisherinventor
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Abstract
Stratified solid cast alkaline detergent compositions are disclosed in which the concentrations of an active alkalinity source and water of hydration which contain at least one granular material in varying concentration throughout the composition. Methods of making and using the disclosed compositions are also disclosed.
Claims33
A method of manufacturing a stratified heterogeneous substantially non-uniform, solid cast alkaline detergent method, said method comprising:
- (a) providing a molten alkaline detergent suspension comprising an active alkalinity source and water of hydration:
- (b) adding a granular water conditioning material to said suspension while maintaining the temperature of said suspension in the range of about 130.degree. F. to about 195.degree. F. so that said suspension is at a viscosity at which said water conditioning material will stratify when it is added to yield a heterogeneous, substantially non-uniform suspension;
- (c) casting said suspension into a receptacle;
- and;
- (d) cooling said suspension such that it solidifies into a heterogeneous, substantially non-uniform product;
- wherein said water of hydration is sufficient to solidify said method upon cooling;
- and wherein said viscosity allows stratification of said active alkalinity source and said water conditioning material upon cooling of the suspension,
- wherein said active alkalinity source provides an average active alkalinity content of about 5% to about 65% by weight throughout said composition and wherein said water conditioning material level is adequate to maintain detergency and threshold water conditioning effect even where minimal conditioner concentrations are present.
5 more elements
A method of manufacturing a stratified, heterogeneous substantially non-uniform, solid cast alkaline detergent method, said method comprising:
- (a) providing a molten alkaline detergent suspension comprising an active alkalinity source and water of hydration;
- (b) adding a granular cleaning material to said suspension while maintaining the temperature of said suspension in the range of about 130.degree. F. to about 195.degree. F. so that said suspension is at a viscosity at which said granular cleaning material will stratify when it is added to yield a heterogeneous, substantially non-uniform suspension to maintain a low viscosity;
- (c) casting said suspension into a receptacle;
- and
- (d) cooling said suspension such that it solidifies into a heterogeneous, substantially non-uniform product;
- wherein said water of hydration is sufficient to solidify said composition upon cooling;
- wherein said viscosity allows stratification of said granular cleaning material upon cooling of the suspension;
- and wherein said active alkalinity source provides an average active alkalinity content of about 5% to about 65% by weight throughout said composition and wherein said granular cleaning material level is adequate to maintain detergency.
5 more elements
Dependencies are inferred from the claim text.