Solutions, latexes and carpet coating compositions containing novel associative monomers and polymers
AssigneeNational Starch and Chemical Investment Holding Corporation
InventorsJohn M. Wilkerson, III, Daniel W. Verstrat, Milagros C. Barron
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Abstract
Novel mono- and multi-functional non-ionic urethane monomers are prepared from surfactants comprising poly(ethylene oxide)(butylene oxide) copolymers, preferably C.sub.1 -C.sub.4 alkoxy-terminated, monohydric, ethylene oxide/butylene oxide block polymers and monoethylenically unsaturated aliphatic isocyanates. When polymerized with, e.g. acrylic acid or alkyl acrylates, these monomers provide copolymers exhibiting greatly enhanced thickening efficiency.
Claims12
An aqueous solution, comprising:
- a salt of a copolymer, wherein the copolymer comprises:
- (a) 30 to 99 mole percent monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acid, esters of monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acids, esters of monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, vinyl esters of saturated C.sub.1 -C.sub.8 -monocarboxylic acid or a mixture thereof;
- and
- (b) 0.1 to 70 mole percent of a non-ionic urethane monomer comprising the structure:
- ##STR11## wherein R and R.sup.1 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- R.sup.2 is a C.sub.1 -C.sub.4 linear or branched alkyl group;
- y is an integer from 1 to 50;
- x is an integer from 1 to 50;
- the sum of x+y is less than or equal to 100;
- and A is a C.sub.2 -C.sub.20 alkyl, aryl, alkaryl or alkylene group.
A latex, comprising:
- a copolymer, wherein the copolymer comprises:
- (a) 30 to 99 mole percent monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acid, esters of monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acids, esters of monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, vinyl esters of saturated C.sub.1 -C.sub.8 -monocarboxylic acid or a mixture thereof;
- and
- (b) 0.1 to 70 mole percent of a non-ionic urethane monomer comprising the structure:
- ##STR12## wherein R and R.sup.1 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- R.sup.2 is a C.sub.1 -C.sub.4 linear or branched alkyl group;
- y is an integer from 1 to 50;
- x is an integer from 1 to 50;
- the sum of x+y is less than or equal to 100;
- and A is a C.sub.2 -C.sub.20 alkyl, aryl, alkaryl or alkylene group.
An aqueous solution, comprising:
- a salt of a copolymer, wherein the copolymer comprises:
- (a) 30 to 99 mole percent monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acid, esters of monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acids, esters of monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, vinyl esters of saturated C.sub.1 -C.sub.8 -monocarboxylic acid or a mixture thereof;
- and
- (b) 0.1 to 35 mole percent of a non-ionic urethane monomer comprising the structure:
- ##STR13## wherein R and R.sup.1 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- q is an integer from 1 to 50;
- p and r are, independently, integers from 1 to 50 the sum of p+q+r is less than or equal to 150;
- and A is a C.sub.2 -C.sub.20 alkyl, aryl, alkaryl or alkylene group.
A latex, comprising:
- a copolymer, wherein the copolymer comprises:
- (a) 30 to 99 mole percent monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acid, esters of monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acids, esters of monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, vinyl esters of saturated C.sub.1 -C.sub.8 -monocarboxylic acid or a mixture thereof;
- and
- (b) 0.1 to 35 mole percent of a non-ionic urethane monomer comprising the structure:
- ##STR14## wherein R and R.sup.1 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- q is an integer from 1 to 50;
- p and r are, independently, integers from 1 to 50 the sum of p+q+r is less than or equal to 150;
- and A is a C.sub.2 -C.sub.20 alkyl, aryl, alkaryl or alkylene group.
Carpet coating compositions, comprising:
- 10 to 70% by weight of a latex binder,
- 30 to 90% by weight of at least one filler;
- and
- 0.5 to 15% by weight of at least one thickener, wherein the thickener is a polymer prepared from a non-ionic urethane monomer comprising at least two repeating units of the structure:
- ##STR15## wherein R, R.sup.1 and R.sup.2 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- R.sup.3 is a C.sub.1 -C.sub.4 linear or branched alkyl group;
- y is an integer from 1 to 50;
- x is an integer from 1 to 50;
- the sum of x+y is less than or equal to 100;
- A is a C.sub.2 -C.sub.20 alkyl, aryl, alkaryl or alkylene group;
- and n is at least 1.
Carpet coating compositions, comprising:
- 10 to 70% by weight of a latex binder,
- 30 to 90% by weight of at least one filler;
- and
- 0.5 to 15% by weight of at least one thickener, wherein the thickener is a polymer prepared from a non-ionic urethane monomer comprising at least two repeating units of the structure:
- ##STR16## wherein R, R.sup.1 and R.sup.2 are H, --CH.sub.3 or --CH2CH3;
- q is an integer from 1 to 50;
- p and r are, independently, integers from 1 to 50 the sum of p+q+r is less than or equal to 150;
- A is a C.sub.2 -C.sub.20 alkyl, aryl or alkaryl alkylene group;
- and n is 1.
Carpet coating compositions, comprising:
- 10 to 70% by weight of a latex binder,
- 30 to 90% by weight of at least one filler;
- and
- 0.5 to 15% by weight of at least one thickener, wherein the thickener is a copolymer comprising:
- (i) 30 to 99 mole percent monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acid, esters of monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acids, esters of monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, vinyl esters of saturated C.sub.1 -C.sub.8 -monocarboxylic acid or a mixture thereof;
- and
- (ii) 0.1 to 70 mole percent of a non-ionic urethane monomer comprising the structure:
- ##STR17## wherein R and R.sup.1 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- R.sup.2 is a C.sub.1 -C.sub.4 linear or branched alkyl group;
- y is an integer from 1 to 50;
- x is an integer from 1 to 50;
- the sum of x+y is less than or equal to 100;
- and A is a C.sub.2 -C.sub.20 alkyl, aryl or alkaryl alkylene group.
Carpet coating compositions, comprising:
- 10 to 70% by weight of a latex binder,
- 30 to 90% by weight of at least one filler;
- and
- 0.5 to 15% by weight of at least one thickener, wherein the thickener is a copolymer comprising:
- (i) 30 to 99 mole percent monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acid, esters of monoethylenically unsaturated C.sub.4 -C.sub.8 -dicarboxylic acids, esters of monoethylenically unsaturated C.sub.3 -C.sub.8 -monocarboxylic acid, vinyl esters of saturated C.sub.1 -C.sub.8 -monocarboxylic acid or a mixture thereof;
- and
- (b) 0.1 to 35 mole percent of a non-ionic urethane monomer comprising the structure:
- ##STR18## wherein R and R.sup.1 are, independently, H, --CH.sub.3 or --CH.sub.2 CH.sub.3 ;
- q is an integer from 1 to 50;
- p and r are, independently, integers from 1 to 50 the sum of p+q+r is less than or equal to 150;
- and A is a C.sub.2 -C.sub.20 alkyl, aryl, alkaryl or alkylene group.
Dependencies are inferred from the claim text.