Preparation of an aluminosilicotitanate isomorphous with zeolite beta
AssigneeArco Chemical Technology, L.P.
InventorsRobert J. Saxton, John G. Zajacek
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Abstract
Aluminosilicotitanates having a framework structure isomorphous with zeolite beta are prepared by heating a solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel which has been impregnated with a quaternary tetraethyl ammonium species. The aluminosilicotitanates, which are useful oxidation catalysts, are obtained in high yield using a minimum quantity of template.
Claims15
A method of making a crystalline aluminosilicotitanate having a framework structure isomorphous to zeolite beta comprising:
- (a) reacting a hydrolyzable silicon compound, a hydrolyzable titanium compound, and a hydrolyzable aluminum compound with water under acidic conditions to form a solubilized partial hydrozylate characterized by the absence of precipitated silicon dioxide and titanium dioxide;
- (b) contacting the solubilized partial hydrozylate with an amount of a quaternary tetraethyl ammonium species effective to catalyze further hydrolysis to form a solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel;
- (c) contacting the solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel with a solution of the quaternary tetraethyl ammonium species in a solvent to form an impregnated cogel, wherein the total amount of quaternary tetraethyl ammonium species in steps (b) and (c) is within 50% of the amount needed to occupy the pore volume of the solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel and the amount of solvent is sufficient to dissolve the quaternary tetraethyl ammonium species without forming a slurry of the impregnated cogel in said solvent;
- and
- (d) heating the impregnated cogel at a temperature of from 120.degree. C. to 160.degree. C. for a time sufficient to form the crystalline aluminosilicotitanate.
A method of making a crystalline aluminosilicotitanate having a framework structure isomorphous to zeolite beta comprising:
- (a) reacting a tetraalkyl orthosilicate, a titanium alkoxide, and an aluminum salt with water under acidic conditions to form a solubilized partial hydrozylate characterized by the absence of precipitated silicon dioxide and titanium dioxide;
- (b) contacting the solubilized partial hydrozylate with an amount of quaternary tetraethyl ammonium species effective to catalyze further hydrolysis to form a solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel;
- (c) contacting the solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel with a solution of the quaternary tetraethyl ammonium species in a solvent to form an impregnated cogel, wherein the total amount of quaternary tetraethyl ammonium species in steps (b) and (c) is within 20% of the amount needed to occupy the pore volume of the solid amorphous SiO.sub.2 --TiO.sub.2 --Al.sub.2 O.sub.3 cogel and the amount of solvent is sufficient to dissolve the quaternary tetraethyl ammonium species without forming a slurry of the impregnated cogel in said solvent;
- (d) heating the impregnated cogel at a temperature of from 130.degree. C. to 140.degree. C. for a time sufficient to form the crystalline aluminosilicotitanate;
- and
- (e) calcining the crystalline aluminosilicotitanate at a temperature greater than 400.degree. C.;
- wherein the amounts of tetraalkyl orthosilicate, titanium alkoxide, aluminum salt, and quaternary tetraethyl ammonium species are selected such that the impregnated cogel has a composition expressed in terms of molar ratios within the following ranges:
- SiO.sub.2 /TiO.sub.2 10-100
- SiO.sub.2 /Al.sub.2 O.sub.3 30-800
- X.sup.- /SiO.sub.2 0.05-0.6
- H.sub.2 O/SiO.sub.2 1-5
- M.sup.+ /SiO.sub.2 <0.5
- TEA.sup.+ /SiO.sub.2 0.05-1.0
- wherein M.sup.+ is an alkali metal cation, TEA.sup.+ is the tetraethyl ammonium cation, and X.sup.- is the counter anion present in the quaternary tetraethyl ammonium species.
Dependencies are inferred from the claim text.