A method for forming an unformed load beam to have zero torsional gain within a disk drive head-gimbal assembly when loaded in proximity with a rotating data storage disk wherein the load beam includes a connection portion affixed to a head arm, a spring portion extending from the connection portion, a reinforced portion extending from the spring portion and a slider-gimbal portion extending from the reinforced portion for gimbal-mounting a head-slider, the method comprising the steps of:
- a. quantitatively characterizing the head-gimbal assembly with a quantization method in order to determine torsional mode resonance thereof,
- b. determining optimal bump and offset parameters for the load beam quantitatively characterized in step a,
- c. determining the magnitude of the plastic curvature along a spring portion side profile of the load beam in an unloaded state from the determination of step b,
- d. determining the amount of total curvature along the spring portion side profile from the plastic curvature determination of step c,
- e. determining the profile of a forming die according to the amount of total curvature determined in step d,
- f. contouring a forming die means in accordance with the profile determined in step e, and
- g. forming an unformed load beam into a formed load beam by forcing the spring portion to follow the contour of the forming die formed in step f.