Process for preparing carboxylic acids by carbonylation of ethers and thioethers
AssigneeAlbemarle Corporation
InventorsKannappan Chockalingam, Tse-Chong Wu
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Abstract
A new process for preparing aryl-substituted aliphatic carboxylic acids is provided. Aryl-substituted aliphatic ether or thioether compound is reacted with carbon monoxide in aqueous conditions at a temperature between about 25.degree. C. and about 200.degree. C. An acid such as hydrochloric acid may be added. As catalyst, a mixture of palladium or a palladium compound and a copper compound with at least one acid-stable ligand are present.
Claims10
A process for preparing an aryl-substituted aliphatic carboxylic acid thereof having the formula:
- ##STR4## where R.sub.1 is hydrogen or alkyl, R.sub.2, R.sub.3, R.sub.4 and R.sub.5 are the same or different and are hydrogen, alkyl, cycloalkyl, alkyl-substituted cycloalkyl, aryl either substituted or unsubstituted, alkoxy, alkylthio, heteroaryl either substituted or unsubstituted, alkanoyl, aroyl either substituted or unsubstituted, heteroarylcarbonyl either substituted or unsubstituted, trifluoromethyl or halo and Ar is unsubstituted or substituted aryl which comprises treating a compound of the formula:
- ##STR5## where X is sulfur or oxygen and R is alkyl or aryl either substituted or unsubstituted;
- Ar, R.sub.2, R.sub.3, R.sub.4 and R.sub.5 are as previously defined and water with carbon monoxide at a pressure of at least about 1 atmosphere and a temperature from about 25.degree. C. to about 200.degree. C. in the presence of a catalyst that is a) palladium(O) or a compound of palladium where palladium has a valence of 1 or 2 or b) a mixture of palladium(O) or the compounds of palladium where palladium has a valence of 1 or 2 and the compounds of copper having a valence of 1 or 2 and (c) at least one acid stable ligand.
A process for preparing ibuprofen which comprises carbonylating 1-methoxy-1-(4'-isobutylphenyl)ethane with carbon monoxide in an aqueous acidic medium containing methyl ethyl ketone as a solvent at a temperature in the range of about 50.degree.-150.degree. C. and a carbon monoxide pressure in the range of about 500-1500 psig in the presence of (a) a palladium(II) compound or b) a mixture of a palladium(II) compound and a copper (II) compound and (c) at least one acid-stable monodentate phosphine ligand and in the presence of an amount of hydrogen chloride such as to provide an amount up to about 10 mols of hydrogen chloride per mol of 1-methoxy-1-(4'-isobutylphenyl)ethane.
Dependencies are inferred from the claim text.