Emulsion formation system and mixing device
AssigneeIntevep, S.A.
InventorsGustavo Nunez, Roger Marin, Maria L. Ventresca
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AssigneeIntevep, S.A.
InventorsGustavo Nunez, Roger Marin, Maria L. Ventresca
Estimating the term…
A method for preparing oil in water HIPR emulsions includes the steps of providing a Newtonian liquid including a mixture of a viscous hydrocarbon, an emulsifying additive and water; subjecting the Newtonian liquid to a first shear force whereby a substantial portion of the Newtonian liquid is radially displaced and mixed so as to form a non-Newtonian liquid; thereafter subjecting remaining non-radially displaced Newtonian liquid to a second shear force to mix the remaining non-radially displaced Newtonian liquid into the non-Newtonian liquid to form the HIPR emulsion, which emulsion is a stable oil in water emulsion having a droplet size of between about 1 to 30 microns and having a droplet size distribution (x) no greater than about 1, the droplet size distribution being defined as follows: ##EQU1## wherein D90 is a droplet size at least as large as about 90% of all droplets in the oil in water emulsion; D10 is a droplet size at least as large as about 10% of all droplets in the oil in water emulsion; and D50 is a droplet size at least as large as about 50% of all droplets in the oil in water emulsion.
A method for forming an oil in water HIPR emulsion, comprising the steps of:
An apparatus for forming an oil in water HIPR emulsion from a Newtonian liquid comprising a mixture of a viscous hydrocarbon, an emulsifying additive and water, the apparatus comprising a cylinder defined about a central axis and having an inlet for said Newtonian liquid and an outlet for said HIPR emulsion, a plurality of means for subjecting said Newtonian liquid to shear force positioned serially along a flow path of said Newtonian liquid said plurality of shear means comprising at least a first shear means and a second shear means arranged serially for rotation about said central axis wherein said plurality of shear means being positioned serially within said cylinder along a flow path of said Newtonian liquid, said plurality of shear means each having a diameter (d) and said cylinder having a length (L) and a diameter (D), said first shear means being positioned at a distance from said inlet of about 1/3L, said second shear means being positioned at a distance from said first shear means of about 1.5d, and a ratio of cylinder length to cylinder diameter (L/D) being between about 1.5 to 3.0, and a ratio of shear means diameter to cylinder diameter (d/D) being between about 0.35 and 0.45, so that a substantial portion of said Newtonian liquid is subjected to a first shear force and radially displaced from said first shear means and mixed so as to form a non-Newtonian liquid, and remaining non-radially displaced Newtonian liquid is subjected to a second shear force and mixed into said non-Newtonian liquid to form an HIPR emulsion comprising a stable oil in water emulsion having a droplet size of about 1 to 30 microns and having a droplet size distribution (x) no greater than about 1, said droplet size distribution being defined as follows:
Dependencies are inferred from the claim text.