Horizontal pass, multiple packed-bed gas scrubber

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• a sump for holding a supply of scrubbing liquid;
• pump means for pumping scrubbing liquid from said sump to said scrubbing chamber;
• drain means for draining scrubbing liquid from said scrubbing chamber to said sump;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• fan means for causing gas to enter said enclosure through said gas inlet, and the gas stream to move through said gas flow path and exit said enclosure through said gas outlet,
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds, each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas stream travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid pumped from said pump means throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds and thereafter conveying solute-containing scrubbing liquid to said drain means for draining the same to said sump;
• and
• wherein said transition presents to the gas stream entering it an entrance area that is defined by a lengthwise end of said immediately preceding bed and to the gas stream exiting it an exit area that is defined by a beginning of said immediately succeeding bed, and wherein said end of said immediately preceding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately preceding bed, and said beginning of said immediately succeeding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately succeeding bed.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• a sump for holding a supply of scrubbing liquid;
• pump means for pumping scrubbing liquid from said sump to said scrubbing chamber;
• drain means for draining scrubbing liquid from said scrubbing chamber to said sump;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• fan means for causing gas to enter said enclosure through said gas inlet, and the gas stream to move through said gas flow path and exit said enclosure through said gas outlet,
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid pumped from said pump means throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds and thereafter conveying solute-containing scrubbing liquid to said drain means for draining the same to said sump;
• and
• wherein said immediately preceding and said immediately-succeeding beds each comprises a beginning and an end, said beginning and said end of said immediately preceding bed occupy respective vertical planes that are parallel with each other but other than perpendicular to the length of said immediately preceding bed, and said beginning and said end of said succeeding bed occupy respective vertical planes that are parallel with each other but other than perpendicular to the length of said succeeding bed.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• a sump for holding a supply of scrubbing liquid;
• pump means for pumping scrubbing liquid from said sump to said scrubbing chamber;
• drain means for draining scrubbing liquid from said scrubbing chamber to said sump;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• fan means for causing gas to enter said enclosure through said gas inlet, and the gas stream to move through said gas flow path and exit said enclosure through said gas outlet,
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid pumped from said pump means throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds and thereafter conveying solute-containing scrubbing liquid to said drain means for draining the same to said sump;
• and wherein said transition presents to the gas stream entering it an entrance area that is defined by a lengthwise end of said immediately preceding bed and to the gas stream exiting it an exit area that is defined by a beginning of said immediately succeeding bed, and
• wherein said end of said immediately preceding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately preceding bed, and said beginning of said immediately succeeding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately succeeding bed.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber, including a horizontal top wall of said scrubbing chamber;
• a sump for holding a supply of scrubbing liquid at an elevation below that of said scrubbing chamber;
• pump means for pumping scrubbing liquid from said sump to said scrubbing chamber;
• drain means for draining scrubbing liquid from said scrubbing chamber to said sump;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• fan means for causing gas to enter said enclosure through said gas inlet, and the gas stream to move through said gas flow path and exit said enclosure through said gas outlet,
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid pumped from said pump means throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds and thereafter conveying solute-containing scrubbing liquid to said drain means for draining the same to said sump;
• and
• wherein said distribution means comprises piping that is disposed proximate the tops of said beds and that is supported by baffles which are spaced apart along the length of each of said beds, which transversely span each of said beds, and which extend vertically from a location proximate said top wall of said scrubbing chamber into the packing material in each of said beds, and wherein said piping comprises low pressure drop orifices through which scrubbing liquid is emitted from the piping into the packing material.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber, including a horizontal top wall of said scrubbing chamber;
• a sump for holding a supply of scrubbing liquid;
• pump means for pumping scrubbing liquid from said sump to said scrubbing chamber;
• drain means for draining scrubbing liquid from said scrubbing chamber to said sump;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• fan means for causing gas to enter said enclosure through said gas inlet, and the gas stream to move through said gas flow path and exit said enclosure through said gas outlet,
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid pumped from said pump means throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds and thereafter conveying solute-containing scrubbing liquid to said drain means for draining the same to said sump;
• and
• wherein baffles are spaced apart along the length of each of said beds, each baffle transversely spans its bed and extends vertically from a location proximate said top wall of said scrubbing chamber into the packing material in its bed to block the flow of gas through voids between the top of the packing and said top wall of said scrubbing chamber and force gas to pass through the packing at the locations of the baffles, thereby preventing gas from bypassing the packing by flowing through such voids.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a generally rectangular scrubbing chamber having a horizontal bottom wall, vertical front and back side walls, vertical right and left side walls, and a removable top wall forming a cover;
• a sump for holding a supply of scrubbing liquid at an elevation below that of said scrubbing chamber;
• pump means for pumping scrubbing liquid from said sump to said scrubbing chamber;
• drain means for draining scrubbing liquid from said scrubbing chamber to said sump;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet in said left side wall proximate said front side wall where solute-containing gas enters said enclosure and a gas outlet in said right side wall proximate said front side wall where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• fan means for causing gas to enter said enclosure through said gas inlet, and the gas stream to move through said gas flow path and exit said enclosure through said gas outlet,
• said gas flow path comprising four, successively side-by-side, parallel horizontal packed-beds arranged with their lengths extending in a direction between said front and back side walls, each bed containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas stream travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid pumped from said pump means throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds and thereafter conveying solute-containing scrubbing liquid to said drain means for draining the same to said sump;
• and
• wherein said packed-beds are parallelogram-shaped as viewed in plan,
• wherein a first of said packed-beds is proximate said left side wall and is preceded in the flow path by an entrance vestibule that is unoccupied by packing material and that comprises, as viewed in plan, that portion of said left side wall containing said gas inlet and an adjoining portion of said front side wall, and said entrance vestibule further comprises, as also viewed in plan, a taper that narrows in a direction away from said gas inlet and is cooperatively defined by a beginning of said first packed-bed and said adjoining portion of said front side wall,
• wherein a fourth of said packed-beds is proximate said right side wall and is succeeded in the flow path by a mist eliminator and an exit vestibule, in that order, said exit vestibule comprises, as viewed in plan, that portion of said right side wall containing said gas outlet and an adjoining portion of said front side wall, and said exit vestibule further comprises, as also viewed in plan, a taper that expands in a direction toward said gas outlet and is cooperatively defined by said mist eliminator and said portion of said front side wall that adjoins said right side wall.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds, each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas stream travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein said transition presents to the gas stream entering it an entrance area that is defined by a lengthwise end of said immediately preceding bed and to the gas stream exiting it an exit area that is defined by a lengthwise beginning of said immediately succeeding bed, and wherein said end of said immediately preceding bed and said beginning of said immediately succeeding bed occupy respective vertical planes that make an obtuse angle with each other.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds, each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas stream travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein said transition presents to the gas stream entering it an entrance area that is defined by a lengthwise end of said immediately preceding bed and to the gas stream exiting it an exit area that is defined by a beginning of said immediately succeeding bed, and wherein said end of said immediately preceding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately preceding bed, and said beginning of said immediately succeeding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately succeeding bed.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein said immediately preceding and said immediately succeeding beds each comprises a beginning and an end, said beginning and said end of said immediately preceding bed occupy respective vertical planes that are parallel with each other but other than perpendicular to the length of said immediately preceding bed, and said beginning and said end of said succeeding bed occupy respective vertical planes that are parallel with each other but other than perpendicular to the length of said succeeding bed.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein said transition presents to the gas stream entering it an entrance area that is defined by a lengthwise end of said immediately preceding bed and to the gas stream exiting it an exit area that is defined by a beginning of said immediately succeeding bed, and
• wherein said end of said immediately preceding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately preceding bed, and said beginning of said immediately succeeding bed occupies other than a flat vertical plane that is perpendicular to the length of said immediately succeeding bed.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber, including a horizontal top wall of said scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein said distribution means comprises piping that is disposed proximate the tops of said beds and that is supported by baffles which are spaced apart along the length of each of said beds, which transversely span each of said beds, and which extend vertically from a location proximate said top wall of said scrubbing chamber into the packing material in each of said beds, and wherein said piping comprises low pressure drop orifices through which scrubbing liquid is emitted from the piping into the packing material.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber, including a horizontal top wall of said scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein baffles are spaced apart along the length of each of said beds, each baffle transversely spans its bed and extends vertically from a location proximate said top wall of said scrubbing chamber into the packing material in its bed to block the flow of gas through voids between the top of the packing and said top wall of said scrubbing chamber and force gas to pass through the packing at the locations of the baffles, thereby preventing gas from bypassing the packing by flowing through such voids.

A horizontal pass multiple packed-bed gas scrubber for removing solute from a gas stream comprising:

• an enclosure comprising wall means forming a scrubbing chamber;
• said scrubbing chamber comprising means defining a gas flow path which extends between a gas inlet where solute-containing gas enters said enclosure and a gas outlet where scrubbed gas exits said enclosure and to which the gas stream is constrained as it passes through said enclosure;
• said gas flow path comprising multiple, successively side-by-side, horizontal packed-beds each containing packing material occupying the bed's length and filling the bed's transverse cross sectional area, and a transition that is unoccupied by packing material for conveying the gas stream horizontally from an immediately preceding bed to an immediately succeeding bed and reversing the direction such that the gas flow travels through said immediately succeeding bed in the opposite direction from the direction through said immediately preceding bed;
• said packing material serving, when wetted by scrubbing liquid, to spread out the scrubbing liquid into an expansive interfacial area;
• said scrubbing chamber further comprising distribution means for distributing scrubbing liquid throughout the packing material in said beds for thoroughly wetting the same to create throughout the packing material an expansive interfacial area for the scrubbing liquid to interface with the gas stream and accomplish efficient mass transfer removal of solute from the gas stream as it passes through said beds;
• and
• wherein the ratio of total packed length to mean gas flow path length is no less than 0.77.