Heat activated safety fuse

An apparatus for use in a wellbore to automatically complete an electrical circuit for passing an electrical current between a power supply and an electrically operated downhole well tool after said electrically operated downhole well tool is lowered downhole within said wellbore, said apparatus comprising:

• a housing for lowering within said wellbore secured within a tool string;
• a biased member which is electrically conductive and urged to electrically connect between said power supply and said electrically operated downhole well tool for completing said electrical circuit to pass said electric current therebetween;
• said biased member sealed and secured about said housing for lowering within said wellbore protected from a wellbore fluid, and electrically insulated from contacting said housing along at least one electrical pathway for at least a portion of a period of time when disposed within said wellbore;
• and
• a temperature sensitive member which prevents said biased member from electrically connecting between said power supply and said electrically operated downhole well tool prior to being heated within said wellbore to an activation temperature, at which said temperature sensitive member softens to allow said biased member to pass therethrough and electrically connect said power supply to said electrically operated downhole well tool for completing said electrical circuit for passing said electrical current therethrough.

An apparatus for use in a wellbore to automatically connect between a power connector and a means for igniting a propellant within a wellbore pressure setting assembly once said wellbore pressure setting assembly is lowered downhole within said wellbore, said apparatus comprising:

• a tubular member having a first and second end for sealingly securing said tubular member within a tool string, said tubular member further including a longitudinally extending bore for passing a connector assembly therethrough;
• a first conductive member passing interiorly of said tubular member for electrically connecting to said power connector and forming a portion of said connector assembly;
• a second conductive member passing interiorly of said tubular member for electrically connecting to said means for igniting said propellant and forming a portion of said connector assembly;
• a biasing means for urging an electrical connection between said power connector and said means for igniting said propellant, said biasing means forming a portion of said connector assembly;
• at least one insulator member for electrically insulating between said tubular member and said connector assembly;
• and
• a thermally sensitive member which prevents said biasing means from urging said electrical connection prior to said thermally sensitive member being heated to an activation temperature by exposure to a plurality of wellbore temperatures, and, when heated to said activation temperature, said thermally sensitive member softens to allow said biasing means to urge at least a portion of said connector assembly therethrough which connects said power connector to said means for igniting said propellant for passing an electrical current therebetween.

An apparatus for use in a wellbore to automatically connect a power connector to a means for igniting a propellant within a wireline pressure setting assembly once said wireline pressure setting assembly is lowered downhole within said wellbore, said apparatus comprising:

• a pressure chamber within which said propellant is selectively initiated to interact in a slow chemical reaction for generating a gas having a pressure;
• a power charge within which said propellant is included, said propellant made from a plurality of chemical components which are selectively initiated within said pressure chamber to interact in a slow chemical reaction which generates said gas having said pressure, said slow chemical reaction for generating said gas taking at least one second to generate a maximum level of said pressure within said downhole well tool;
• said means for igniting said propellant, wherein said means is selectively actuated for converting an electrical energy into heat to initiate said chemical reaction for generating said gas having said pressure;
• an electrical power supply and electrical connector for transmitting said electrical current to provide said electrical energy to said means for igniting said power charge;
• a pressure responsive member which is selectively moved by said gas having said pressure pushing against said pressure responsive member with at least part of said force to urge a volumetric expansion within a volume which includes, at least in part, said pressure chamber;
• a driven member to which said pressure responsive member is connected for transferring from said pressure at least part of said force over at least part of said distance;
• a settable downhole well tool which is urged by said driver member into a gripping and sealing engagement within said wellbore;
• a tubular member having a first and second threaded ends for sealingly securing said tubular member within a tool string, which includes said wireline pressure setting assembly;
• a bore extending longitudinally through said tubular member;
• at least one insulator sleeve made from an electrically nonconductive material, and extending longitudinally within said bore of said tubular member;
• a first connector pin extending longitudinally and concentrically within said at least one insulator sleeve and said bore, and said first connector pin electrically connected to said power connector for passing an electrical current therebetween;
• a second connector pin extending longitudinally and concentrically within said at least one insulator sleeve and said bore, said second connector pin electrically connected to said means for igniting said propellant within said setting tool for passing said electrical current therebetween;
• a connector biasing means disposed within said bore of said tubular member for urging an electrical connection between said first and second connector pins for passing said electrical current therebetween;
• an insulator pellet formed from a temperature sensitive material which, when at a first temperature substantially below a predetermined temperature, will remain hard to prevent said biasing means from urging said electrical connection, and which when at a second temperature which is substantially equal to or above said predetermined temperature, will automatically soften to allow said biasing means to urge said electrical connection between said first and second connector pins;
• and
• wherein said predetermined temperature is a downhole wellbore temperature which is substantially above a maximum expected ambient ground level temperature above said wellbore.

An apparatus for use in a wellbore to prevent an electrical current from passing between a power supply and an electrically operated downhole well tool until after said apparatus is lowered downhole within said wellbore, said apparatus comprising:

• a temperature sensitive member formed from a thermally sensitive material for securing between said power supply and said electrically operated downhole well tool to prevent said electrical current from passing therebetween;
• a first electrical contact secured to a first end of said temperature sensitive member for electrically connecting to said power supply prior to lowering said apparatus within said wellbore;
• a second electrical contact secured to a second end of said temperature sensitive member for electrically connecting to said electrically operated downhole well tool prior to lowering said apparatus within said wellbore;
• and
• wherein said apparatus is lowered downhole within said wellbore with said electrically operated downhole well tool, preventing said electrical current from passing between said power supply and said downhole well tool, until said apparatus is disposed downhole within said wellbore and said temperature sensitive member is heated to a predetermined temperature, at which said thermally sensitive member softens to allow at least one of said first and second electrical contacts to pass therethrough and provide a conductive pathway for passing said electrical current between said power supply and said electrically operated downhole well tool.

A method for electrically connecting between a power supply and an electrically operated downhole well tool to complete at least a portion of an electrical circuit therebetween after said electrically operated downhole well tool is lowered downhole with a wellbore, said method comprising the steps of:

• securing a biased member about a housing in a first position, from which said biased member is urged to move to a second position to automatically complete said at least a portion of said electrical circuit;
• disposing a temperature sensitive member about said biased member to prevent said biased member from moving from said first position to said second position;
• including said housing within a downhole well tool string, and sealing said biased member from exposure to wellbore fluids;
• lowering said housing downhole within said wellbore, exposing said temperature sensitive member to a plurality of wellbore temperatures which heat said temperature sensitive member to an activation temperature at which said temperature sensitive member softens to allow said biased member to pass therethrough and into said second position;
• and
• wherein said biased member moving to said second position automatically electrically connects said power supply and said electrically operated downhole well tool to complete said at least a portion of said electrical circuit for passing an electrical current therethrough.

A method for electrically connecting between a power supply and a wireline pressure setting assembly to complete at least a portion of an electrical circuit therebetween after said wireline pressure setting assembly is lowered downhole within a wellbore, said method comprising the steps of:

• securing a biased member about a housing in a first position, from which said biased member is urged to move to a second position to automatically complete said at least a portion of said electrical circuit;
• disposing a temperature sensitive member about said biased member to prevent said biased member from moving from said first position to said second position;
• including said housing within a downhole well tool string which includes said wireline pressure setting assembly, and sealing said biased member from exposure to wellbore fluids;
• lowering said housing downhole within said wellbore, and thus exposing said temperature sensitive member to a plurality of wellbore temperatures which heat said temperature sensitive member to an activation temperature at which said temperature sensitive member softens to allow said biased member to pass therethrough and into said second position;
• and
• wherein said biased member moving to said second position automatically electrically connects between said power supply and said wireline pressure setting assembly to complete said at least a portion of said electrical circuit for passing an electrical current therethrough.

A method for preventing an electrical current from passing through a conductive pathway extending between a power supply and an electrically operated downhole well tool until after said downhole well tool is lowered downhole within a wellbore, said method comprising the steps of:

• disposing a thermally sensitive material within said conductive pathway to prevent said electrical current from passing through said conductive pathway;
• disposing a first conductive member to a first end of said temperature sensitive member for electrically connecting to said power supply prior to lowering said apparatus within said wellbore;
• disposing a second conductive member to a second end of said temperature sensitive member for electrically connecting to said electrically operated downhole well tool prior to lowering said apparatus within said wellbore;
• lowering said apparatus with said electrically operated downhole well tool into said wellbore to a downhole depth within said wellbore;
• and
• heating said thermally sensitive material to a predetermined temperature, at which said thermally sensitive material softens for passing one of said first and second conductive members therethrough for passing of said electrical current therebetween, and provide at least a portion of said conductive pathway between said power supply and said electrically operated downhole well tool.