Spray unit for cooling extruded sections
AssigneeAlusuisse-Lonza Services Ltd.
InventorsMiroslaw Plata, Bernard Bourqui, Werner Strehmel
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AssigneeAlusuisse-Lonza Services Ltd.
InventorsMiroslaw Plata, Bernard Bourqui, Werner Strehmel
Estimating the term…
The spray unit lies downstream, in-line with an extrusion press and serves to cool metallic sections in particular sections of aluminum or an aluminum alloy from all sides. The cooling medium emerges from spray nozzles program-controlled in the direction of the section. The distance, the cross-section distribution and the direction of the spray nozzles are adapted specific to the geometrical shape and distribution of mass in the section. The optimum parameters are determined and stored in the unit processor. The spray nozzles are arranged in nozzle beams running in the direction of the extruded section. The nozzle beams comprise at least one longitudinal water channel and two longitudinal air channels, whereby cross-intersecting channels branch off from the water channels to the spray nozzles and the air channels terminate in air gaps which are directed towards the nozzle outlets. The extruded sections are passed through the spray unit and cooled, at a rate that exceeds the critical cooling rate specific to the material, by a program-controlled, sprayed cooling medium in a manner that takes into account the shape of the section and the distribution of mass in the section. Using uniform cooling on all sides, sections that are extruded straight can be kept straight, while sections that are distorted on extrusion can be corrected with respect to bending and/or twisting by non-uniform cooling.
Process which comprises providing a spray unit comprising spray nozzles having nozzle outlets for spraying a program-controlled cooling medium onto an extruded section, wherein the distance, the distribution of cross-section and the direction of the spray nozzles are adjustable to take into account the specific shape and distribution of mass of the extruded section, determining the optimum setting for the spray nozzles wherein a piece of section that is to be extruded, after being heated to the exit temperature of an extrusion press, is cooled with adjustment of the spray nozzles with respect to distance from the section, the distribution and direction of the nozzles under constant air flow and different, variable water flow rate conditions, wherein the temperature change is measured at a plurality of points, and wherein the geometric arrangement is determined for the required amount of coolant flow, the same checked several times and, if a non-uniform temperature distribution is found, a correction undertaken at least once.
Dependencies are inferred from the claim text.