Method for diagnosing an engine using computer based models
AssigneeCaterpillar Inc.
InventorsWilliam L. Brown, Jr., W. Kent Rutan, David R. Schricker
Life of this patent
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Abstract
A method for diagnosing an engine (102) including the steps of sensing a first set of parameters of the engine (102) and determining a modeled value of a first operating characteristic. A second set of parameters of the engine (102) is sensed and used to determined a modeled value of a second operating characteristic. The modeled values are compared to actual values and the engine is responsively diagnosed.
Claims53
A method for diagnosing an engine, including the steps of:
- sensing a first operating characteristic of said engine and responsively delivering a first operating characteristic signal;
- sensing at least one parameter of said engine and responsively producing at least one parameter signal;
- receiving said at least one parameter signal and responsively determining a modeled value of said first operating characteristic;
- receiving said first operating characteristic signal, comparing said first operating characteristic signal and said first operating characteristic modeled value and responsively producing a first difference signal;
- sensing a second operating characteristic of said engine and responsively delivering a second operating characteristic signal;
- sensing at least one other parameter of said engine and responsively producing at least one other parameter signal;
- receiving said at least one other parameter signal and responsively determining a modeled value of said second operating characteristic;
- receiving said second operating characteristic signal, comparing said second operating characteristic signal and said second operating characteristic modeled value and responsively producing a second difference signal;
- and
- receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
A method for diagnosing an engine having an exhaust manifold and a turbocharger, including the steps of:
- sensing an exhaust temperature of said exhaust manifold and responsively delivering an exhaust temperature signal;
- sensing at least one parameter of said engine and responsively producing at least one parameter signal;
- receiving said at least one parameter signal and responsively determining a modeled exhaust temperature value;
- receiving said exhaust temperature signal, comparing said exhaust temperature signal and said modeled exhaust temperature value and responsively producing a first difference signal;
- sensing a boost pressure of said turbocharger and responsively delivering a boost pressure signal;
- sensing at least one other parameter of said engine and responsively producing at least one other parameter signal;
- receiving said at least one other parameter signal and responsively determining a modeled boost pressure value;
- receiving said boost pressure signal, comparing said boost pressure signal and said modeled boost pressure value and responsively producing a second difference signal;
- and
- receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
A method for diagnosing an engine having a turbocharger and a plurality of cylinders, each cylinder having an associated piston, including the steps of:
- determining the volumetric efficiency of said engine and responsively producing a volumetric efficiency signal indicative of the mass flow efficiency of said engine;
- determining the fuel to air ratio and responsively producing a fuel to air ratio signal;
- receiving said fuel to air ration signal and said volumetric efficiency signal, responsively determining the power delivered to the pistons, and producing a brake power signal indicative of said determined power;
- determining the heat lost through said cylinders and responsively producing a cylinder heat loss signal;
- receiving said cylinder heat loss signal, responsively determining the temperature of the exhaust gas and producing a modeled exhaust temperature signal indicative of said determined temperature;
- sensing the actual exhaust temperature and responsively producing an actual exhaust temperature signal;
- receiving said modeled exhaust temperature signal and said actual exhaust temperature signal, comparing said modeled and actual exhaust temperature signals and responsively producing a first difference signal;
- initializing a turbine speed to a predetermined value;
- determining an intake manifold air temperature and responsively producing an intake manifold air temperature signal, respectively;
- receiving said intake manifold air temperature signal and responsively determining the mass flow rate into the engine and responsively producing a mass flow signal;
- determining a filtered air pressure and temperature and responsively producing filtered air pressure and temperature signals, respectively;
- receiving said mass flow signal, turbine speed, said filtered air pressure and temperature signals, and said intake manifold air temperature signal and responsively producing a modeled boost pressure signal;
- sensing an actual boost pressure and responsively producing an actual boost pressure signal;
- receiving said modeled and actual boost pressure signals and responsively producing a second difference signal;
- receiving said first and second difference signals, comparing said first and second difference signals, and responsively diagnosing said engine.
Dependencies are inferred from the claim text.