# US 5,353,231 A · Method of fabricating a reflecting mirror such that mirror segments can be arranged to reduce the effects of thermal deformation > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 5,353,231 A - Document ID: US5353231A - Status: Granted - Kind: A - Application number: 08/180,504 - Filed: 1994-01-12 - Granted: 1994-10-04 - Earliest claimed: 1991-07-11 - Assignees: Mitsubishi Denki Kabushiki Kaisha - Inventors: Aki Sasaki; Izumi Mikami; Kouki Asari - Web page: https://patentgrep.com/patent/US5353231A ## CPC - G02B 7/183: specially adapted for very large mirrors, e.g. for astronomy, {or solar concentrators} - G02B 5/08: Mirrors {(vehicle mirrors involving special optical features B60R1/08)} - G02B 26/06: for controlling the phase of light (G02B26/08 takes precedence {, measuring optical phase difference G01J9/00}) - Y10S 359/90: Methods - G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS - Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS ## Abstract The present invention relates to a method of fabricating a reflection mirror formed by sticking together a plurality of mirror segments for use on a reflecting telescope or the like. The mirror segments are arranged so that the thermal deformation of the reflecting mirror is limited to the least possible extent. The method comprises steps of: setting a plurality of sample points on the mirror surface; developing a matrix connecting a coefficient of the thermal expansion (CTE) vector having the deviations of the respective CTEs of the mirror segments from the average CTEs obtained by averaging the CTEs of the mirror segments as components corresponding to the respective positions of the mirror segments with the displacements of the sample points; selecting a vector making the sum of squares of the displacements a minimum among those obtained by rearranging the components of the CTE vector; and arranging the mirror segments according to the positions of the components of the selected vector. ## Claims ### Claim 1 A method of fabricating a reflecting mirror by sticking a plurality of mirror segments together, said method comprising steps of: developing a matrix expressing the relation between the displacements of a plurality of sample points on the mirror surface of the reflecting mirror and coefficient of thermal expansion (CTE) vector having the respective CTE values of the mirror segments as components corresponding respectively to the positions of the mirror segments; selecting a vector among those obtained by rearranging the components of the CTE vector, so as to make the sum of squares of the displacements minimum; arranging the mirror segments according to positions represented by the components of the selected CTE vector; and sticking the mirror segments together. ### Claim 2 (depends on 1) A method of fabricating a reflecting mirror according to claim 1, wherein the step of selecting the vector making the sum of squares of the displacements minimum comprises steps of: calculating the eigenvectors of a matrix corresponding to the product of a matrix expressing the relation between the displacement vector having as components displacements of a plurality of sample points on the mirror surface of the reflecting mirror and CTE vector, and the transposed matrix obtained by transposing the former; and calculating the sum of squares of the displacements for each eigenvector by using the vector having the nth (n=1 to the number of the mirror segments) largest component among those of the CTE vector, placed at the position corresponding to the place where the nth largest component among those of the eigenvector is placed, calculating the sum of squares of the displacements by using the vector having the nth largest component among those of the CTE vector, placed at a position corresponding to the position where the nth smallest component among those of the eigenvector is placed, and selecting the vector corresponding to the smallest sum of squares among the calculated sums of squares. ### Claim 3 (depends on 1, 2) A method of fabricating a reflecting mirror according to claim 1 or 2, wherein the values connected with the CTEs of the mirror segments are the deviations of the respective CTEs of the mirror segments from the average CTE obtained by averaging the thermal expansion coefficients of all the mirror segments. ### Claim 4 (depends on 1, 2) A method of fabricating a reflecting mirror according to claim 1 or 2, wherein the values connected with the respective CTEs of the mirror segments are the gradients of the respective CTEs of the mirror segments with respect to the direction of thickness of the mirror segments. ### Claim 5 A method of fabricating a reflecting mirror formed by sticking a plurality of mirror segments together and to be subjected to predetermined deformation correction, said method comprising steps of: developing a matrix connecting a residual displacement vector representing residual displacements at a plurality of sample points on the mirror surface of the reflecting mirror remaining after the correction of predetermined terms among those of series representing the thermal deformation of the reflecting mirror, and CTE vector having components corresponding to values connected with the CTEs of the mirror segments and corresponding to positions where the mirror segments are placed; selecting a vector making the sum of squares of the components of the residual displacement vector a minimum among those obtained by rearranging the components of the CTE vector; and arranging the mirror segments according to the positions of the components of the selected vector, and sticking the mirror segments together. ### Claim 6 (depends on 5) A method of fabricating a reflecting mirror according to claim 5, wherein said step of developing the matrix comprises steps of: developing a matrix Q representing the deformation patterns of each term of the series used to correction of the mirror deformation for each sample point; developing a matrix P connecting the amplitude vector representing the amplitude of each term of the series as components with the CTE vector; and developing the matrix connecting the residual deformation vector with the CTE vector by using a matrix connecting the displacement vector representing the displacements before a correction of the thermal deformation of the mirror with the CTE vector, and the matrices Q and P. ### Claim 7 (depends on 5) A method of fabricating a reflecting mirror according to claim 5, wherein the step of selecting the vector making the sum of squares of the components of the residual displacement vector minimum comprises steps of: calculating the eigenvectors of a matrix corresponding to the product of a matrix connecting the residual displacement vector with the CTE vector, and a transposed matrix obtained by transposing the former; and selecting the vector corresponding to the smallest sum of squares among the sums of squares of the components of the residual displacements calculated by using the vector having the nth (n=1 to the number of the mirror segments) largest component placed at a position corresponding to the position of the nth largest component of each eigenvector, and by using the vector having the nth largest component of the CTE vector placed at the position corresponding to the position of the nth smallest component of the eigenvector. ### Claim 8 (depends on 5, 6, 7) A method of fabricating a reflecting mirror according to any one of claims 5 to 7, wherein the values connected with the CTEs of the mirror segments are the deviations of CTEs of the mirror segments from the average thermal expansion coefficient obtained by averaging the CTE of all the mirror segments. ### Claim 9 (depends on 5, 6, 7) A method of fabricating a reflecting mirror according to any one of claims 5 to 7, wherein the values connected with the CTEs of the mirror segments are the gradients of the respective CTEs of the mirror segments with respect to the direction of thickness of the mirror segments.