Method and apparatus for maintaining clean articles
AssigneeConvey, LLC
InventorsRay G. Brooks, Timothy W. Brooks, C. James Corris
Life of this patent
Estimating the term…
Abstract
A method, system and apparatus for maintaining articles to be processed clean, having an airtight transportable container with an inlet valve for admitting ionized gas and an outlet valve for venting gas, a purger with an interface to the container inlet valve and a vacuum pick-up and ionized gas spray wand is disclosed. A purger rack for storing multiple containers is also disclosed.
Claims42
A system for maintaining articles to be processed clean, comprising in combination:
- a boat for supporting the articles in an organized upright arrangement;
- a box for receiving the boat and the articles;
- a cover for mating with the box and forming a closed, airtight container;
- an inlet valve in the box for admitting a gas into the container;
- an outlet valve in the cover for venting gas from the container;
- a purger having an interface to the container and the inlet valve when the container is operably connected to the purger;
- and
- a supply of gas available to the purger wherein gas from the supply can be admitted into the container through the interface and the inlet valve when the container is operably connected to the purger through the interface.
A system for maintaining articles to be processed clean while being moved or stored, comprising in combination:
- a plurality of transportable, closed, airtight containers for containing the articles;
- an inlet valve in each container for admitting a gas into the container;
- an outlet valve in each container for venting gas from the container;
- a plurality of purgers, each purger having an interface which is connectable to one of the containers and the container's inlet valve when the container is operably connected to the purger;
- a supply of gas available to the plurality of purgers wherein gas from the supply can be admitted into the plurality of containers through the interfaces and the inlet valves when the containers are operably connected to the purgers through the interfaces;
- a plurality of static charge monitors, at least one static charge monitor within each container when the container is operably connected to the purger;
- and
- a plurality of circuits, at least one circuit within each purger operably connected to the static charge monitor when one container of the plurality is operably connected to the purger for monitoring the static charge within the container.
A system for maintaining articles to be processed clean while being moved or stored, comprising in combination:
- a plurality of transportable, closed, airtight containers for containing the articles;
- an inlet valve in each container for admitting a gas into the container;
- an outlet valve in each container for venting gas from the container;
- a plurality of purgers, each purger having an interface which is connectable to one of the containers and the container's inlet valve when the container is operably connected to the purger;
- a supply of gas available to the plurality of purgers wherein gas from the supply can be admitted into the plurality of containers through the interfaces and the inlet valves when the containers are operably connected to the purgers through the interfaces;
- and
- a plurality of electronic data storage devices, at least one electronic storage device affixed to each container for storing historic data about the container and its contents.
A system for maintaining articles to be processed clean while being moved or stored, comprising in combination:
- a plurality of transportable, closed, airtight containers for containing the articles;
- an inlet valve in each container for admitting a gas into the container;
- an outlet valve in each container for venting gas from the container;
- a plurality of purgers, each purger having an interface which is connectable to one of the containers and the container's inlet valve when the container is operably connected to the purger;
- and
- a supply of gas available to the plurality of purgers wherein gas from the supply can be admitted into the plurality of containers through the interfaces and the inlet valves when the containers are operably connected to the purgers through the interfaces, wherein each purger interface includes a surface for supporting a container and a container is operably connected to the purger when it is placed on the supporting surface.
A transportable container for maintaining articles to be processed clean, comprising in combination:
- a box forming a generally rectangular bottom and four substantially upright, generally rectangular walls;
- a cover forming a generally rectangular top and four substantially downward, generally rectangular walls wherein the four walls of the cover mate with the four walls of the box to form a closed structure;
- a seal between the box and the cover where the four walls of the cover mate with the four walls of the box to form an airtight structure;
- an inlet valve for admitting a gas into the container;
- an inlet distributor to distribute gas from the inlet valve to articles within the container;
- an outlet valve for venting gas from the container, wherein the outlet valve is substantially positioned opposite to the inlet valve on the container;
- and
- an electronic data storage device affixed to the container for storing historic data about the container and its contents.
A vacuum pick-up and gas spray apparatus comprising in combination:
- a paddle forming a substantially flat surface for placing against an article to be picked up;
- a suction source;
- a suction nozzle open to the flat surface, operably connected to the suction source;
- a gas source;
- a gas nozzle operably connected to the gas source and positioned for spraying the gas across the side of the paddle having the substantially flat pick-up surface.
A gas spray apparatus comprising in combination:
- a housing suitable for being held in a user's hand;
- a gas source located outside of the housing;
- a gas nozzle located in the housing, operably connected to the gas source and positioned for spraying gas from the source to the outside of the housing;
- a power source providing low voltage, located outside of the housing;
- a circuit located within the housing operably connected to the low voltage power source for generating a high positive voltage and a high negative voltage;
- a pair of electrodes located within the housing, one electrode electrically connected to the high positive voltage and the other electrode electrically connected to the high negative voltage, wherein the gas in travelling from the gas source to the gas nozzle passes over the pair of electrodes immediately upstream of the gas nozzle, forming a chamber for ionizing the gas spray prior to spraying the gas through the nozzle.
A method for transferring semiconductor wafers from a first location to a second location in a airtight container including a box for receiving the wafers and a cover for mating with the box, comprising in combination the steps of:
- lifting each wafer from the first location by means of a vacuum;
- placing each wafer into the box;
- placing the cover onto the box, forming the airtight container;
- admitting ionized gas into the container while releasing gas from the container, whereby the container is substantially purged of static charge;
- collecting and storing data regarding the container and the wafers onto electronic data storage which is affixed to the container;
- and
- transferring the container to the second location.
A method for transferring semiconductor wafers from a first location to a second location in an airtight container including a box for receiving the wafers and a cover for mating with the box, comprising in combination the steps of:
- lifting each wafer from the first location by means of a vacuum;
- placing each wafer into the box;
- placing the cover onto the box, forming the airtight container;
- admitting ionized gas into the container while releasing gas from the container, whereby the container is substantially purged of static charge;
- transferring the container to the second location;
- admitting ionized gas into the container while releasing gas from the container, whereby the container is substantially purged of static charge;
- removing the cover from the box;
- lifting each wafer by means of a vacuum;
- and
- placing each wafer at the second location.
A method for transferring semiconductor wafers from a first location to a second location in an airtight container including a box for receiving the wafers and a cover for mating with the box, comprising in combination the steps of:
- lifting each wafer from the first location by means of a vacuum;
- placing each wafer into the box;
- placing the cover onto the box, forming the airtight container;
- admitting ionized gas into the container while releasing gas from the container, whereby the container is substantially purged of static charge;
- transferring the container to a storage area;
- periodically admitting ionized gas into the container while releasing gas from the container while the container is in the storage area, whereby the container is periodically substantially purged of static charge;
- transferring the container to the second location;
- admitting ionized gas into the container while releasing gas from the container, whereby the container is substantially purged of static charge;
- removing the cover from the box;
- lifting each wafer by means of a vacuum;
- and
- placing each wafer at the second location.
A method for transferring semiconductor wafers from a first location to a second location in an airtight container including a box for receiving the wafers and a cover for mating with the box, comprising in combination the steps of:
- lifting each wafer from the first location;
- placing each wafer into the box;
- spraying ionized gas across at least one surface of each wafer while it is being lifted from the first location and placed into the box;
- placing the cover onto the box, forming the airtight container;
- and
- admitting ionized gas into the container while releasing gas from the container, whereby the container is substantially purged of static charge.
A method for transferring a semiconductor wafer from a first location to a second location comprising in combination the steps of:
- lifting the wafer from the first location;
- and
- spraying ionized gas across at least one surface of the wafer while it is being lifted.
A controlled mini-environment for semiconductor wafers, comprising in combination:
- a substantially airtight container for the wafers;
- an inlet valve for admitting gas into the container;
- an outlet valve for venting gas from the container;
- an interface to the container and the inlet valve;
- a circuit for generating a high positive voltage and a high negative voltage;
- a first electrode electrically connected to the high positive voltage;
- a second electrode electrically connected to the high negative voltage, wherein gas travelling from the gas supply to the inlet valve passes over the electrodes and wherein the circuit, first electrode and second electrode form an ionization chamber in open communication with the interface;
- and
- a supply of gas which can be admitted into the container through the ionization chamber, interface and inlet valve, wherein the gas is ionized when it is admitted into the chamber.
Dependencies are inferred from the claim text.