# US 5,351,167 A · Self-leaded surface mounted rod inductor

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- Number: US 5,351,167 A
- Document ID: US5351167A
- Status: Granted
- Kind: A
- Application number: 08/062,936
- Filed: 1993-05-17
- Granted: 1994-09-27
- Earliest claimed: 1992-01-24
- Assignees: Pulse Engineering, Inc.
- Inventors: Ka K. Wai; Aurelio J. Gutierrez
- Web page: https://patentgrep.com/patent/US5351167A

## CPC

- H01F 27/292: {Surface mounted devices}
- H05K 1/181: associated with surface mounted components
- H05K 2201/1003: Non-printed inductor
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

An electronic component adapted for surface mounting on a PC board has an elongate bobbin made of a dielectric material. A coil of wire is wound about the winding support surface of the bobbin. The coil has a pair of lead terminations which are wrapped around a pair of T-shaped lead termination support members extending from the same side of the bobbin. When the bobbin rests on top of a PC board, the support members position the wrapped lead terminations slightly above solder pads.

## Claims

### Claim 1

An electronic component adapted for surface mounting, comprising:
an elongated bobbin made of a dielectric material and having a winding support surface, a pair of shoulders at opposite ends of the winding support surface, the shoulders having lower co-planar surfaces defining a sitting plane and for supporting the bobbin on a surface of a PC board;
a coil of wire wound about the winding support surface of the bobbin and having a pair of lead terminations; and
a pair of lead termination support members each extending from the bobbin and one of the lead terminations wrapped therearound, the support members positioning the wrapped lead terminations about 0.001 to about 0.003 inches above the sitting plane.

### Claim 2 (depends on 1)

An electronic component according to claim 1 wherein the wrapped lead terminations are tinned.

### Claim 3 (depends on 1)

An electronic component according to claim 1 wherein the lead termination support members have a T-shaped configuration.

### Claim 4 (depends on 1)

An electronic component according to claim 1 and further comprising a core made of a ferrous material.

### Claim 5 (depends on 1)

An electronic component according to claim 1 wherein the wire is made of a conductive material so that the coil provides a predetermined inductance.

### Claim 6 (depends on 1)

An electronic component according to claim 1 wherein the wire is made of a resistive material so that the coil provides a predetermined resistance.

### Claim 7 (depends on 1)

An electronic component according to claim 1 wherein the bobbin has a rectangular cross-section.

### Claim 8 (depends on 1)

An electronic component according to claim 1 wherein the lead termination support members extend from opposite sides of the bobbin.

### Claim 9 (depends on 1)

An electronic component according to claim 1 wherein the bobbin and coil are coated with a conformal dielectric coating material.

### Claim 10

An electronic component adapted for surface mounting, comprising:
an elongated bobbin made of a dielectric material and having a winding support surface, a spool configuration with peripheral shoulders at opposite ends of the support surface, the shoulders having lower surfaces disposed in a common sitting plane and adapted to support the bobbin on a surface of a PC board;
a coil of wire wound about the winding support surface of the bobbin and having a pair of lead terminations; and
a pair of lead termination support members each extending from a shoulder of the bobbin and one of the lead terminations wrapped around each of the termination support members, the support members positioning the wrapped lead terminations at about 0.001 to about 0.003 inches above the sitting plane.

### Claim 11 (depends on 10)

An electronic component according to claim 10 wherein the lead termination support members each extend from a side of a shoulder and have a T-shaped configuration with vertically extending arms.

### Claim 12 (depends on 11)

An electronic component according to claim 11 wherein the wrapped lead terminations are tinned.

### Claim 13 (depends on 12)

An electronic component according to claim 12 and further comprising a core made of a ferrous material.

### Claim 14 (depends on 13)

An electronic component according to claim 13 wherein the wire is made of a conductive material so that the coil provides a predetermined inductance.

### Claim 15 (depends on 13)

An electronic component according to claim 13 wherein the wire is made of a resistive material so that the coil provides a predetermined resistance.

### Claim 16 (depends on 13)

An electronic component according to claim 13 wherein the bobbin has a rectangular cross-section.

### Claim 17 (depends on 16)

An electronic component according to claim 16 wherein the bobbin and coil are coated with a conformal dielectric coating material.