# US 5,350,719 A · Preparation of titanium nitride-containing refractory material composites

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- Number: US 5,350,719 A
- Document ID: US5350719A
- Status: Granted
- Kind: A
- Application number: 07/972,333
- Filed: 1992-11-06
- Granted: 1994-09-27
- Earliest claimed: 1992-11-06
- Assignees: Ford Motor Company
- Inventors: Chaitanya K. Narula; Gary M. Crosbie
- Web page: https://patentgrep.com/patent/US5350719A

## CPC

- C04B 35/58014: {based on titanium nitrides, e.g. TiAlON}
- C04B 35/584: based on silicon nitride
- C04B: LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE {(roofing granules E04D7/005)}; CERAMICS (devitrified glass-ceramics C03C10/00); REFRACTORIES; TREATMENT OF NATURAL STONE

## Abstract

A titanium tetrahalide is reacted with a disilazane to prepare a titanium containing organometallic precursor, which is thereafter mixed with a refractory material powder and pyrolyzed to form a titanium nitride-containing refractory material composite containing crystalline titanium nitride.

## Claims

### Claim 1

A process for preparing a titanium nitride-containing refractory material solid composite, comprising the steps of:
A) contacting a titanium tetrahalide with a disilazane at a temperature and for a period of time sufficient to prepare a titanium-containing organometallic precursor;
B) mixing the titanium-containing organometallic precursor with a refractory material powder, the weight ratio of titanium-containing organometallic precursor to refractory material powder being from about 1:50 to about 1:1;
C) heating the mixture of titanium-containing organometallic precursor and refractory material powder in an inert atmosphere to a temperature of at least about 600.degree. C. and for a period of time sufficient to pyrolyze the precursors; and
D) further heating the pyrolyzed mixture at a temperature of at least about 1,600.degree. C. to densify the pyrolyzed mixture to a solid composite.

### Claim 2 (depends on 1)

The process for preparing a titanium nitride-containing refractory material composite according to claim 1, wherein the titanium tetrahalide comprises titanium tetrachloride.

### Claim 3 (depends on 1)

The process for preparing a titanium nitride-containing refractory material composite according to claim 1, wherein the disilazane comprises hexamethyldisilazane.

### Claim 4 (depends on 1)

The process for preparing a titanium nitride-containing refractory material composite according to claim 1, wherein the mole ratio of titanium tetrahalide to disilazane is from about 1:0.5 to about 1.3.

### Claim 5 (depends on 4)

The process for preparing a titanium nitride-containing refractory material composite according to claim 4, wherein the mole ratio is from about 1:1 to about 1:2.

### Claim 6 (depends on 1)

The process for preparing a titanium nitride-containing refractory material composite according to claim 1, wherein step A is conducted in the presence of a solvent.

### Claim 7 (depends on 1)

The process for preparing a titanium nitride-containing refractory material composite according to claim 1, wherein step A is conducted at temperature from about -100.degree. C. to about 100.degree. C.

### Claim 8 (depends on 1)

The process for preparing a titanium nitride-containing refractory material composite according to claim 1, wherein the refractory material powder comprises Si.sub.3 N.sub.4.

### Claim 9

A process for preparing a titanium nitride-containing refractory material composite, comprising the steps of:
A) contacting a titanium tetrahalide with a disilazane, the mole ratio of titanium tetrahalide to disilazane being from about 1:0.5 to about 1:3, optionally in the presence of a solvent, at a temperature from about -100.degree. C. to about 100.degree. C. and for a period of time sufficient to prepare a titanium-containing organometallic precursor;
B) mixing the titanium-containing organometallic precursor with a refractory material powder, the weight ratio of titanium-containing organometallic precursor to refractory material powder being from about 1:50 to about 1:1;
C) heating the mixture of titanium-containing organometallic precursor and refractory material powder in an inert atmosphere to a temperature of at least about 600.degree. C. for a period of time sufficient to pyrolyze the precursor; and
D) further heating the pyrolyzed mixture at a temperature of at least about 1,600.degree. C. to densify the pyrolyzed mixture to a solid composite.

### Claim 10 (depends on 9)

The process for preparing a titanium nitride-containing refractory material composite according to claim 9, wherein the titanium tetrahalide comprises titanium tetrachloride.

### Claim 11 (depends on 9)

The process for preparing a titanium nitride-containing refractory material composite according to claim 9, wherein the disilazane comprises hexamethyldisilazane.

### Claim 12 (depends on 9)

The process for preparing a titanium nitride-containing refractory material composite according to claim 9, wherein the mole ratio of titanium tetrahalide to disilazane is from about 1:1 to about 1:2.

### Claim 13 (depends on 9)

The process for preparing a titanium nitride-containing refractory material composite according to claim 9, wherein the refractory material powder comprises Si.sub.3 N.sub.4.

### Claim 14

A process for preparing a Si.sub.3 N.sub.4 --TiN composite, comprising the steps of:
A) contacting titanium tetrachloride with hexamethyldisilazane, the mole ration of titanium tetrahalide to hexamethyldisilazane being from about 1:1 to about 1:2, optionally in the presence of a solvent, at a temperature from about -100.degree. C. to about 100.degree. C. and for a period of time sufficient to prepare a titanium-containing organometallic precursor;
B) mixing the titanium-containing organometallic precursor with Si.sub.3 N.sub.4. the weight ratio of titanium-containing organometallic precursor to Si.sub.3 N.sub.4 being from about 1:50 to about 1:1;
C) heating the mixture of titanium-containing organometallic precursor and Si.sub.3 N.sub.4 in an inert atmosphere to a temperature of at least 600.degree. C. for a period of time sufficient to pyrolyze the precursor; and
D) further heating the pyrolyzed mixture at a temperature of at least about 1,600.degree. C. to densify the pyrolyzed mixture to a solid composite.
