# US 5,350,638 A · Electrical insulated wire

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- Number: US 5,350,638 A
- Document ID: US5350638A
- Status: Granted
- Kind: A
- Application number: 07/811,459
- Filed: 1991-12-19
- Granted: 1994-09-27
- Earliest claimed: 1991-04-26
- Assignees: Sumitomo Electric Industries, Ltd.
- Inventors: Kazuo Sawada; Shinji Inazawa; Kouichi Yamada
- Web page: https://patentgrep.com/patent/US5350638A

## CPC

- H01B 7/292: {using material resistant to heat}
- H01B 3/105: {Wires with oxides}
- Y10T 428/12549: Adjacent to each other
- Y10T 428/12576: Boride, carbide or nitride component
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An electrically insulated wire which has an electrical conductor formed of a base material having an outer conductor surface and a chromium oxide containing layer formed on the outer conductor surface. An electrically insulating nitride layer is provided on the chromium oxide containing layer. The electrically insulated wire has a high insulability at high-temperatures, an excellent flexibility and does not form a gas adsorption source.

## Claims

### Claim 1

A flexible and high temperature resistant electrically insulated wire for prevention of cracking when wound upon a cylinder, comprising an electrically conducting base material selected from the group consisting of copper and copper alloy having an outer surface end forming an electrical conductor; a chromium oxide containing layer having a thickness of at least 1 .mu.m formed on said outer surface of said electrical conductor; and an electrically insulating nitride layer selected from the group consisting of silicon nitride and aluminum nitride having a thickness of at least 2 .mu.m obtained by thermal decomposition of an organic metal polymer at a temperature within a range of 500.degree. C. to 700.degree. C., said electrically insulating nitride layer being formed on said chromium oxide containing layer, said electrically insulating nitride layer and said chromium oxide containing layer together having a thickness of not more than 12 .mu.m.

### Claim 2 (depends on 1)

The electrically insulated wire of claim 1, further comprising a metal oxide insulating layer formed by a sol-gel method, between said chromium oxide containing layer and said electrically insulating nitride layer.

### Claim 3 (depends on 1)

The electrically insulated wire of claim 1, wherein said organic metal polymer is alkyl aminosilicate.

### Claim 4 (depends on 1)

The electrically insulated wire of claim 1, wherein said chromium oxide containing layer is formed by electrolytic plating.

### Claim 5 (depends on 1)

The electrically insulated wire of claim 1, wherein said electrically insulating nitride layer comprises fine particles of ceramics dispersed in said electrically insulating nitride layer.

### Claim 6 (depends on 1)

The electrically insulated wire of claim 1, wherein said copper or copper alloy conductor comprises on said outer surface a layer of a member selected from the group consisting of nickel, chromium and stainless steel, said layer having been formed by one of plating and cladding.

### Claim 7

A flexible and high temperature resistant electrically insulated wire for prevention of cracking when wound upon a cylinder, consisting of a wire core forming an electrical conductor made of a member selected from the group consisting of copper and copper alloy, a chromium oxide containing layer formed on an outer surface of said wire core, and an electrically insulating nitride layer selected from the group consisting of silicon nitride and aluminum nitride on said chromium oxide containing layer.