# US 5,350,042 A · Automatic adjusting apparatus for a disc brake > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 5,350,042 A - Document ID: US5350042A - Status: Granted - Kind: A - Application number: 07/980,803 - Filed: 1993-02-26 - Granted: 1994-09-27 - Earliest claimed: 1991-06-26 - Assignees: Alfred Teves GmbH - Inventors: Rudolf Thiel - Web page: https://patentgrep.com/patent/US5350042A ## CPC - F16D 65/567: {for mounting on a disc brake} - F16D 2121/02: Fluid pressure - F16D 2121/14: Mechanical - F16D 2123/00: Multiple operation forces - F16D 2125/26: Cranks - F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES ## Abstract An automatic adjusting apparatus for a disc brake with a brake caliper housing. The disc brake is furnished with a brake piston which is slidingly positioned within a cylinder for the actuation of a brake shoe and which is actuatable by means of a hydraulic actuating device and a mechanical actuating device. The apparatus also includes an extendable adjusting unit which is disposed between the brake piston and the mechanical actuating device and includes an adjusting nut threadedly mounted on an adjusting spindle. The apparatus is arranged with a friction clutch to hold back one of the adjusting elements in the event of a mechanical actuation. The brake piston has a cylindrical portion which is directed into the interior of the brake piston and projects from the brake piston. The cylindrical portion of the brake piston is surrounded by the adjusting nut and a ring-shaped circumferential sealing element bears against an external surface of the cylindrical portion of the brake piston. ## Claims ### Claim 1 An automatic adjusting apparatus for a disc brake with a brake caliper housing, the disc brake being furnished with a brake piston, having a bottom, which is slidingly positioned within a cylindrical bore of the brake caliper housing for the actuation of a brake shoe and which is actuatable by means of a hydraulic actuating device and a mechanical actuating device; with an extendable adjusting member which is disposed between said brake piston and said mechanical actuating device and is furnished with two adjusting elements being connected to each other through a thread free of nonreversibility, said adjusting elements being configured in the shape of an adjusting nut and of an adjusting spindle; and with a friction clutch to hold back one of said adjusting elements in the event of a mechanical actuation, characterized in that said brake piston includes a cylinder directed into the interior of said cylindrical bore and which projects out of the bottom of said brake piston, wherein said cylinder is encased by said adjusting nut, and in that an external cylindrical surface of said cylinder interacts with a ring-shaped circumferential sealing element. ### Claim 2 (depends on 1) An adjusting apparatus as claimed in claim 1, characterized in that a second ring-shaped circumferential sealing element interacts with an internal surface of said brake piston. ### Claim 3 (depends on 2) An adjusting apparatus as claimed in claim 2, characterized in that an aeration duct ends up into an annular chamber between said first and second sealing elements. ### Claim 4 (depends on 1) An adjusting apparatus as claimed in claim 1, characterized in that said cylinder includes a bushing, which extends the length of said cylinder. ### Claim 5 (depends on 2) An adjusting apparatus as claimed in claim 2, characterized in that said first and second sealing elements are positioned in a groove of said adjusting nut, wherein said groove is open toward a front side of said brake piston. ### Claim 6 (depends on 1) An adjusting apparatus as claimed in claim 1, characterized in that said adjusting nut is furnished with a friction cone at its front side facing the bottom of said brake piston. ### Claim 7 (depends on 6) An adjusting apparatus as claimed in claim 6, characterized in that said adjusting nut has an external diameter which increases toward the bottom of said brake piston. ### Claim 8 (depends on 7) An adjusting apparatus as claimed in claim 7, characterized in that said adjusting nut has an internal bore which is configured in the shape of a stepped bore. ### Claim 9 (depends on 8) An adjusting apparatus as claimed in claim 8, wherein said adjusting nut has an external surface and a ball bearing is disposed axially on the external surface of said adjusting nut. ### Claim 10 (depends on 9) An adjusting apparatus as claimed in claim 9, characterized in that said ball bearing is abutted against a portion of said adjusting nut having an increased diameter. ### Claim 11 (depends on 1) An adjusting apparatus as claimed in claim 1, characterized in that a radially extending attachment of said adjusting spindle engages a recess of the brake caliper housing. ### Claim 12 (depends on 11) An adjusting apparatus as claimed in claim 11, characterized in that said sealing element is configured U-shape with two legs and one base leg. ### Claim 13 (depends on 12) An adjusting apparatus as claimed in claim 12, characterized in that in the event of a slight hydraulic pressure the abutment forces of said sealing elements are so great that the spring force of a spindle spring allows to be overcome. ### Claim 14 An automatic adjusting apparatus for a disc brake with a brake caliper which is furnished with a brake cylinder and a hollow brake piston, having a bottom, being slidingly positioned within said brake cylinder; with a hydraulic and a mechanical actuating device; with an extendable adjusting member which is positioned between said brake piston and said mechanical actuating device and which is comprised of an adjusting spindle and of an adjusting nut being coupled to said adjusting nut through a thread which is free of nonreversibility; with a cylindrical projection which juts out of the bottom of said brake piston into its interior space, said adjusting nut extending beyond the peripheral area of said projection; and with at least one ring-shaped circumferential, elastic sleeve which is positioned on said peripheral area of said cylindrical projection, wherein said at least one sleeve includes at least one of: (a) one sleeve which is formed with at least two circumferential sealing lips and (b) two sleeves interacting with each other and each formed with at least one circumferential sealing lip at an axial distance from each other and in abutment against said peripheral area of said cylindrical projection, wherein a radially internal surface of said at least one sleeve is not in abutment against said peripheral area as long as the hydraulic pressure does not exceed a determined value, and in that said at least one sleeve is unrotatably coupled to said adjusting nut. ### Claim 15 (depends on 14) An adjusting apparatus as claimed in claim 14, characterized in that between said radially internal surface of said at least one sleeve and said peripheral area, a ring-shaped cavity remains and in that said cavity is connected to an external space through an aeration duct. ### Claim 16 (depends on 15) An adjusting apparatus as claimed in claim 15, characterized in that said adjusting nut is furnished with a stepped bore and in that said at least one sleeve is unrotatably coupled to a rigid ring which is pressed into said stepped bore. ### Claim 17 (depends on 14) An adjusting apparatus as claimed in claim 14, characterized in that said adjusting nut is furnished with a bore and with at least one groove which extends axially in the bore, and in that said at least one sleeve is unrotatably coupled to a rigid ring which is formed with at least one radial projection extending into said groove and permitting an axial movement. ### Claim 18 (depends on 17) An adjusting apparatus as claimed in claim 17, characterized in that said ring is furnished with radial openings into which radial projections of said at least one sleeve extend. ### Claim 19 (depends on 15) An adjusting apparatus as claimed in claim 15, characterized in that an inserted element is positioned within said cavity between said radially internal surface of said at least one sleeve and said peripheral area of said cylindrical projection. ### Claim 20 (depends on 19) An adjusting apparatus as claimed in claim 19, characterized in that said inserted element is constituted by a plastic material bushing which is adapted to a friction value and which is pushed over said cylindrical projection. ### Claim 21 Apparatus for automatically adjusting a disc brake, said apparatus comprising: a brake shoe; a housing having a cylindrical bore; a brake piston positioned within said cylindrical bore for sliding movement along said cylindrical bore to actuate said brake shoe in response to a hydraulic actuating device and a mechanical actuating device, said brake piston having a cylindrical portion extending into the interior of said brake piston from an end of the said brake piston which actuates said brake shoe; an extendable adjusting unit disposed between said brake piston and said mechanical actuating device and including: (a) a threaded spindle coupled to said mechanical actuating device, and (b) a nut threadedly engaging said threaded spindle and having a portion which: (i) extends over and surrounds said cylindrical portion of said brake piston, and (ii) is adapted to bear against said brake piston to prevent relative rotation between said nut and said brake piston; and a ring-shaped circumferential sealing element disposed between said cylindrical portion of said brake piston and said portion of said nut which extends over and surrounds said cylindrical portion of said brake piston. ### Claim 22 (depends on 21) Apparatus for automatically adjusting a disc brake according to claim 21 further including a second ring-shaped circumferential sealing element disposed between an external surface of said nut and said brake piston. ### Claim 23 (depends on 21) Apparatus for automatically adjusting a disc brake according to claim 21 further including a second ring-shaped circumferential sealing element disposed between said cylindrical portion of said brake piston and an internal surface of said portion of said nut which extends over and surrounds said cylindrical portion of said brake piston. ### Claim 24 (depends on 22) Apparatus for automatically adjusting a disc brake according to claim 22 wherein there is an annular chamber between said ring-shaped circumferential sealing elements and an aeration duct extends through said brake piston to said annular chamber. ### Claim 25 (depends on 23) Apparatus for automatically adjusting a disc brake according to claim 23 wherein there is an annular chamber between said ring-shaped circumferential sealing elements and an aeration duct extends through said brake piston to said annular chamber. ### Claim 26 (depends on 25) Apparatus for automatically adjusting a disc brake according to claim 25 wherein said cylindrical portion of said brake piston extends over and surrounds a portion of said threaded spindle. ### Claim 27 (depends on 24) Apparatus for automatically adjusting a disc brake according to claim 24 wherein said nut has first and second annular grooves within which one of said ring-shaped circumferential sealing elements is individually disposed. ### Claim 28 (depends on 25) Apparatus for automatically adjusting a disc brake according to claim 25 wherein said nut has an annular groove within which said ring-shaped circumferential sealing elements are disposed. ### Claim 29 (depends on 27) Apparatus for automatically adjusting a disc brake according to claim 27 wherein said piston has an internal conical surface and said portion of said nut which extends over and surrounds said cylindrical portion of said brake piston has an external conical surface which is adapted to bear against said internal conical surface of said brake piston to prevent relative rotation between said nut and said brake piston. ### Claim 30 (depends on 29) Apparatus for automatically adjusting a disc brake according to claim 29 wherein said piston has an internal conical surface and said portion of said nut which extends over and surrounds said cylindrical portion of said brake piston has an external conical surface which is adapted to bear against said internal conical surface of said brake piston to prevent relative rotation between said nut and said brake piston. ### Claim 31 (depends on 29) Apparatus for automatically adjusting a disc brake according to claim 29 wherein said nut has a bore which increases in diameter toward said portion of said nut which extends over and surrounds said cylindrical portion of said brake piston. ### Claim 32 (depends on 30) Apparatus for automatically adjusting a disc brake according to claim 30 wherein said nut has a bore which increases in diameter toward said portion of said nut which extends over and surrounds said cylindrical portion of said brake piston. ### Claim 33 (depends on 31) Apparatus for automatically adjusting a disc brake according to claim 31 wherein said bore of said nut is a stepped bore. ### Claim 34 (depends on 33) Apparatus for automatically adjusting a disc brake according to claim 33 wherein said bore of said nut is a stepped bore. ### Claim 35 (depends on 33) Apparatus for automatically adjusting a disc brake according to claim 33 further including means for urging said nut to bear against said brake piston and a bearing disposed between axially spaced points on said means and said nut for facilitating rotational movement of said nut relative to said threaded spindle when said nut does not bear against said brake piston. ### Claim 36 (depends on 34) Apparatus for automatically adjusting a disc brake according to claim 34 further including means for urging said nut to bear against said brake piston and a bearing disposed between axially spaced points on said means and said nut for facilitating rotational movement of said nut relative to said threaded spindle when said nut does not bear against said brake piston. ### Claim 37 (depends on 35) Apparatus for automatically adjusting a disc brake according to claim 35 wherein said nut has an external surface which increases in diameter along the axial length of said nut toward said external conical surface of said nut and said point on said nut is at the largest diameter of said nut. ### Claim 38 (depends on 36) Apparatus for automatically adjusting a disc brake according to claim 36 wherein said nut has an external surface which increases in diameter along the axial length of said nut toward said external conical surface of said nut and said point on said nut is at the largest diameter of said nut. ### Claim 39 (depends on 37) Apparatus for automatically adjusting a disc brake according to claim 37 further including means for preventing relative rotation between said threaded spindle and said housing. ### Claim 40 (depends on 38) Apparatus for automatically adjusting a disc brake according to claim 38 further including means for preventing relative rotation between said threaded spindle and said housing. ### Claim 41 (depends on 22) Apparatus for automatically adjusting a disc brake according to claim 22 wherein each of said ring-shaped circumferential sealing elements has a U-shaped cross-section comprising two legs and a base with: (a) one of said legs of one of said sealing elements bearing against said cylindrical portion of said brake piston and the other of said legs of said one sealing element bearing against said internal surface of said nut and said base of said one sealing element bearing against said internal surface of said nut, and (b) one of said legs of the other of said sealing elements bearing against said brake piston and the other of said legs of said other sealing element bearing against said external surface of said nut and said base of said other sealing element bearing against said external surface of said nut. ### Claim 42 (depends on 23) Apparatus for automatically adjusting a disc brake according to claim 23 wherein each of said ring-shaped circumferential sealing elements has a U-shaped cross-section comprising two legs and a base with: (a) one of said legs of one of said sealing elements bearing against said cylindrical portion of said brake piston and the other of said legs of said one sealing element bearing against said internal surface of said nut and said base of said one sealing element bearing against said internal surface of said nut, and (b) one of said legs of the other of said sealing elements bearing against said cylindrical portion of said brake piston and the other of said legs of said other sealing element bearing against said internal surface of said nut and said base of said other sealing element bearing against said internal surface of said nut. ### Claim 43 (depends on 21) Apparatus for automatically adjusting a disc brake according to claim 21 further including a pin mounted for axial movement through said cylindrical portion of said brake piston. ### Claim 44 Apparatus for automatically adjusting a disc brake, said apparatus comprising: a brake shoe; a brake cylinder; a hollow brake piston positioned for sliding movement within said brake cylinder to actuate said brake shoe and having a cylindrical portion extending into the interior of said brake Distort from an end of said brake piston which actuates said brake shoe; a hydraulic unit for moving said brake piston to actuate said brake shoe; a mechanical unit for moving said brake piston to actuate said brake shoe; an extendable adjusting unit disposed between said brake piston and said mechanical actuating device and including: (a) a threaded spindle coupled to said mechanical unit, and (b) a nut threadedly engaging said threaded spindle and having a portion which: (i) extends over and surrounds said cylindrical portion of said brake piston, and (ii) is adapted to bear against said brake piston to prevent relative rotation between said nut and said brake piston; and a ring-shaped, circumferential elastic sleeve fixed to said adjusting nut and formed with: (a) at least two circumferential, axially spaced apart sealing lips which bear against said cylindrical portion of said brake piston, and (b) a circumferential surface between said sealing lips and spaced from said cylindrical portion of said brake piston as long as hydraulic pressure applied by said hydraulic unit does not exceed a predetermined level. ### Claim 45 (depends on 44) Apparatus for automatically adjusting a disc brake according to claim 44 wherein an aeration duct extends through said brake piston to the space defined by said sealing lips and said circumferential surface between said sealing lips. ### Claim 46 (depends on 45) Apparatus for automatically adjusting a disc brake according to claim 45 Wherein said nut has a stepped bore and said apparatus further includes a rigid ring pressed into said stepped bore and to which said elastic sleeve is fixed. ### Claim 47 (depends on 46) Apparatus for automatically adjusting a disc brake according to claim 46 wherein said rigid ring has radial openings and said sleeve has radial projections which extend into said radial openings. ### Claim 48 (depends on 46) Apparatus for automatically adjusting a disc brake according to claim 46 further including a bushing fitted over said cylindrical portion of said brake piston and within said space defined by said sealing lips and said circumferential surface between said sealing lips. ### Claim 49 (depends on 45) Apparatus for automatically adjusting a disc brake according to claim 45 wherein said nut has a bore and a groove extending axially of said bore and said apparatus further includes a rigid ring to which said elastic sleeve is fixed and having a radial projection extending into said groove for axial movement of said rigid ring. ### Claim 50 (depends on 49) Apparatus for automatically adjusting a disc brake according to claim 49 wherein said rigid ring has radial openings and said sleeve has radial projections which extend into said radial openings. ### Claim 51 (depends on 49) Apparatus for automatically adjusting a disc brake according to claim 49 further including a bushing fitted over said cylindrical portion of said brake piston and within said space defined by said sealing lips and said circumferential surface between said sealing lips. ### Claim 52 Apparatus for automatically adjusting a disc brake, said apparatus comprising: a brake shoe; a brake cylinder; a hollow brake piston positioned for sliding movement within said brake cylinder to actuate said brake shoe and having a cylindrical portion extending into the interior of said brake piston from an end of said brake piston which actuates said brake shoe; a hydraulic unit for moving said brake piston to actuate said brake shoe; a mechanical unit for moving said brake piston to actuate said brake shoe; an extendable adjusting unit disposed between said brake piston and said mechanical actuating device and including: (a) a threaded spindle coupled to said mechanical unit, and (b) a nut threadedly engaging said threaded spindle and having a portion which: (i) extends over and surrounds said cylindrical portion of said brake piston, and (ii) is adapted to bear against said brake piston to prevent relative rotation between said nut and said brake piston; and first and second ring-shaped, circumferential elastic sleeves each fixed to said adjusting nut and formed with a sealing lip which bears against said cylindrical portion of said brake piston, said sealing lips being apart axially and having a circumferential surface between them which is spaced from said cylindrical portion of said brake piston as long as hydraulic pressure applied by said hydraulic unit does not exceed a predetermined level. ### Claim 53 (depends on 52) Apparatus for automatically adjusting a disc brake according to claim 52 wherein an aeration duct extends through said brake piston to the space defined by said sealing lips and said circumferential surface between said sealing lips. ### Claim 54 (depends on 53) Apparatus for automatically adjusting a disc brake according to claim 53 wherein said nut has a bore and a groove extending axially of said bore and said apparatus further includes a rigid ring to which said elastic sleeves are fixed and having a radial projection extending into said groove for axial movement of said rigid ring.