# US 5,349,144 A · Transformer connector

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- Number: US 5,349,144 A
- Document ID: US5349144A
- Status: Granted
- Kind: A
- Application number: 07/965,846
- Filed: 1992-10-22
- Granted: 1994-09-20
- Earliest claimed: 1992-10-22
- Assignees: Marglass Industries Limited
- Inventors: James B. Baragar
- Web page: https://patentgrep.com/patent/US5349144A

## CPC

- H01F 27/40: Structural association with built-in electric component, e.g. fuse
- H01F: MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES

## Abstract

A connector for installation between utility transformer secondary leads and service leads. The connector is for location below a pole-mounted transformer and may be opened or closed from the ground with the use of a tool such as a hot stick. The connector includes two switches for releasable electrical connection of the secondary and service leads. Each switch has a rigid immovable member, a movable member and fastener. The movable member may be brought into contact with and fastened in electrical connection with the rigid member for a closed position of the switch. The fastener may be released and the movable member moved out of electrical contact with the rigid member for an open position of the switch. There are two embodiments disclosed. In the disclosed embodiments, the movable member of each switch includes a flexible cable and the connector includes a spacer between the cables to prevent electical connection therebetween when the switches are open. The flexible member of each switch has a rigid portion, such as a Z-bar, having an aperture which registers with an aperture in the flexible member. A bolt fastener is inserted through these apertures and threaded into a threaded hole in the rigid member of the switch for electrical connection of the members.

## Claims

### Claim 1

A connector for installation between secondary leads of a pole-mounted transformer and service leads, comprising:
a pair of spaced apart switches, each switch having open and closed positions for electrical connection of paired secondary and service leads when in the closed position and for electrical isolation of the paired secondary and service leads when in the open position; and wherein:
each switch comprises a rigid conductive member paired with a flexible conductive cable and a releasable fastener for electrical connection of the cables to maintain the switch in the close position; and
further comprising:
a spacer secured between the flexible cables to preclude electrical connection therebetween when each switch is in the open position.

### Claim 2 (depends on 1)

The connector of claim 1 wherein the flexible member of each switch is biased away from the rigid cable with which it is paired when the switch is in the open position.

### Claim 3 (depends on 2)

The connector of claim 2 wherein each flexible member comprises a pair of coextending cables wherein a first of the coextending cables is tensioned with respect to a second of the coextending cables so as to bias the flexible member away from the rigid member with which it is paired.

### Claim 4 (depends on 1)

The connector of claim 1 wherein each paired member and cable has apertures which register with each other for insertion of the fastener through the apertures for maintaining the switch in the closed position.

### Claim 5 (depends on 4)

The connector of claim 4 wherein:
the aperture of each rigid member of each switch is threaded and the fastener of the switch is matingly threaded with the threads of the aperture; and
each switch further comprises:
a rigid portion connected to the flexible cable, which rigid portion has a flange with a hole therein spaced from the flexible cable and located to register with the aperture of the flexible cable for insertion of the fastener therethrough so as to position the fastener for threading into the aperture of the rigid member.

### Claim 6 (depends on 5)

The connector of claim 5 further comprising an arm for mounting to the pole.

### Claim 7 (depends on 6)

The connector of claim 6 wherein the arm is located so as to be above the switches when the connector is oriented such that the flexible cables are biased downwardly.

### Claim 8 (depends on 7)

The connector of claim 7 wherein the rigid member of each switch further comprises a bus bar for connection to one of a said secondary and a said service lead, and the flexible member of each switch has electrically connected thereto a bus bar for connection to the other of a said secondary and a said service lead.

### Claim 9 (depends on 8)

The connector of claim 8 wherein the bus bars depend downwardly.

### Claim 10 (depends on 9)

The connector of claim 9 further comprising an electrically non-conductive member positioned to overly the spaced switches and deter entry of small animals to between the switches from above the connector.

### Claim 11 (depends on 7)

The connector of claim 7 wherein each switch is oriented such that the rigid conductive member overlies the flexible cable with which it is paired when the switch is in the closed position.

### Claim 12 (depends on 11)

The connector of claim 11 for use with a fastener turning tool wherein the fastener of each switch is a threaded bolt having a head and the bolt is of sufficient length to provide access to the tool for turning the bolt to fasten the switch in the closed position.

### Claim 13 (depends on 12)

The connector of claim 12 wherein the bolt head of each switch includes a ring for turning by the tool and an outwardly extending radial portion axially spaced from its leading end and located between the flexible cable and the rigid portion connected thereto so as to sandwich the flexible cable between the radial portion and the rigid conductive member when the switch is in the closed position.

### Claim 14 (depends on 7)

The connector of claim 7 wherein the arm is hollow for insertion of a horizontal pole-mounted rod therein.

### Claim 15 (depends on 14)

The connector of claim 14 wherein the bar and rod have apertures which may be registered for receipt of a fastening device therethrough to axially fix the connector with respect to the rod.

### Claim 16 (depends on 1)

The connector of claim 1 wherein each flexible cable includes a metal conductive first sleeve secured to a first end for making the electrical connection.

### Claim 17 (depends on 16)

The connector of claim 16 wherein the spacer comprises a non-conductive bar secured between the sleeves.

### Claim 18 (depends on 17)

The connector of claim 17 wherein each rigid member comprises a bus bar for electrical connection between one of the sleeves and a service lead.

### Claim 19 (depends on 18)

The connector of claim 18 further comprising an arm for mounting to the pole below the transformer wherein the bus bars are affixed to an underside of the arm.

### Claim 20 (depends on 19)

The connector of claim 19 wherein a said sleeve of each switch has an aperture therein for insertion of a said fastener therethrough for electrical connection of the sleeve to the bus bar of the switch when the switch is in the closed position.

### Claim 21 (depends on 20)

The connector of claim 20 wherein the bus bar of each switch has a first aperture located to register with the aperture of the sleeve of the switch.

### Claim 22 (depends on 21)

The connector of claim 21 wherein the bus bar apertures and fasteners are threaded for releasable engagement of each other.

### Claim 23 (depends on 22)

The connector of claim 22 wherein the non-conductive bar has a "Z" shaped cross-section, a first leg of which bar is secured between the sleeves and a second leg of which has holes for insertion of said fasteners therethrough, located such that each hole registers with a sleeve aperture so as to axially align a said threaded fastener inserted therethrough for threading into a said threaded aperture of a said bus bar.

### Claim 24 (depends on 23)

The connector of claim 23 wherein each threaded fastener is a metal bolt having a first outwardly radially extending portion axially spaced from its leading end and located to abut a said sleeve when the fastener is inserted through a said sleeve aperture and rotatingly threaded into a said threaded aperture of a said bus bar to fasten the sleeve and bus bar together.

### Claim 25 (depends on 24)

The connector of claim 24 wherein each bolt includes a ring on its head for rotational engagement by a tool.

### Claim 26 (depends on 25)

The connector of claim 25 wherein each bolt further comprises a second outwardly radially extending portion between its head and the second leg of the non-conductive bar, which second portion abuts the second leg of the non-conductive bar when the bolt is threaded into a said aperture of the bus bar.

### Claim 27 (depends on 26)

The connector of claim 26 wherein each flexible conductive cable includes a metal conductive second sleeve secured to a second end for electrical connection to a said transformer lead.

### Claim 28 (depends on 19)

The connector of claim 19 wherein the arm comprises a pair of metal axially adjustable members and the arm has a first end adapted for mounting to the pole.

### Claim 29

A connector for installation between secondary leads of a pole-mounted transformer and service leads, comprising:
a pair of spaced apart switches, each switch comprising a rigid conductive member and a paired flexible conductive member, the switch having a closed position in which the members are in conductive contact and an open position in which the flexible member is moved from contact with the rigid member, wherein the members have registering apertures when in the closed position; and
a fastener for each switch for insertion through the apertures to fasten the switch in the closed position; and wherein:
the aperture of each rigid member and fastener are matingly threaded; and
the flexible member of each switch has a rigid portion connected to it, which rigid portion has a flange with a hole therein spaced from the flexible member and located such that the hole registers with the apertures of the paired flexible and rigid members when in the closed position for insertion of the fastener therethrough so as to align the fastener for threading into the aperture of the rigid member whereby the switch may be fastened in the closed position.

### Claim 30 (depends on 29)

The connector of claim 29 wherein each threaded member further comprises an outwardly radially extending portion axially located between the flange and the flexible member to preclude withdrawal of the fastener from the aperture of the flexible member and hole of the rigid portion.

### Claim 31 (depends on 29)

The connector of claim 29 wherein the threaded fastener of each switch further comprises an outer annular portion axially located to abut the flexible member when the switch is in the closed position so as to sandwich the flexible member between the annular portion and the rigid member.

### Claim 32 (depends on 31)

The connector of claim 31 wherein the outwardly radially extending portion comprises the annular portion.

### Claim 33 (depends on 32)

The connector of claim 32 wherein the fastener has a head including a ring for rotation of the fastener by a tool whereby the fastener may be threaded into or out of the aperture of the rigid member thereby.
