# US 5,348,815 A · Protective battery cap

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- Number: US 5,348,815 A
- Document ID: US5348815A
- Status: Granted
- Kind: A
- Application number: 08/074,648
- Filed: 1993-06-10
- Granted: 1994-09-20
- Earliest claimed: 1993-06-10
- Assignees: Black & Decker Inc.
- Inventors: Ronald S. Barker
- Web page: https://patentgrep.com/patent/US5348815A

## CPC

- H01M 50/598: Guarantee labels
- H01M 10/54: Reclaiming serviceable parts of waste accumulators
- Y02E 60/10: Energy storage using batteries
- Y02W 30/84: Recycling of batteries or fuel cells
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02W: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT

## Abstract

A battery assembly is provided having a battery and a one-piece battery cap fixedly connected to an end of the battery over a positive terminal of the battery. The cap has a first section with a raised contact receiving section. The raised contact receiving section has a side aperture into an area between the positive terminal and the raised contact receiving section. The aperture is generally perpendicular to the first section. The cap has a second section that snap-lock mounts onto the first end of the battery.

## Claims

### Claim 1

A battery cap comprising:
a first section having a top surface disposed generally parallel to a top end of a battery and having a rim for contacting the top end of the battery and a raised contact receiving section with a single aperture through the first section into an area beneath the raised contact receiving section, the aperture being generally perpendicular to the top surface of the first section; and
a second section integral with the first section, the second section extending generally perpendicular to the top surface of the first section for fixedly mounting the first and second sections to a battery.

### Claim 2 (depends on 1)

A battery cap as in claim 1 wherein the cap is comprised of a molded dielectric polymer material.

### Claim 3 (depends on 1)

A battery cap as in claim 1 wherein a section of the aperture has a general rectangular shape.

### Claim 4 (depends on 1)

A battery cap as in claim 1 wherein the raised contact receiving section has a top with a ledge extending in front of the aperture.

### Claim 5 (depends on 4)

A battery cap as in claim 4 wherein the raised contact receiving section has sloped side walls extending down from the top towards the rim.

### Claim 6 (depends on 4)

A battery cap as in claim 4 wherein the ledge has a tapered leading edge for guiding a contact into the area beneath the raised contact receiving section.

### Claim 7 (depends on 1)

A battery cap as in claim 1 wherein the aperture has a general "L" shape.

### Claim 8 (depends on 1)

A battery cap as in claim 1 wherein the second section has a general ring shape.

### Claim 9 (depends on 1)

A battery cap as in claim 1 wherein the second section has an inwardly raised ridge for snap-lock mounting in a recess along a side of the battery.

### Claim 10 (depends on 1)

A battery cap as in claim 1 wherein the second section has a tapered leading edge and an interior raised area behind the leading edge for receiving a protective cover surrounding a majority of the battery.

### Claim 11

A battery assembly comprising:
a battery having a positive terminal at a first end and a negative terminal at an opposite second end;
a one-piece battery cap fixedly connected to the first end of the battery, the cap having a rim section over a rim portion of the first end of the battery and a raised center section over the positive terminal forming a contact receiving area between the cap and the positive terminal, the raised center section having a single side aperture substantially perpendicular to a center axis of the battery, the cap substantially enclosing the positive terminal except for the single side aperture through the raised center section.

### Claim 12 (depends on 11)

An assembly as in claim 11 wherein the aperture has a general "L" shape.

### Claim 13 (depends on 11)

An assembly as in claim 11 wherein the cap extends along the entire length of the battery.

### Claim 14 (depends on 11)

An assembly as in claim 11 further comprising a protective cover attached to the battery that covers portions of the second end and a side of the battery.

### Claim 15 (depends on 14)

An assembly as in claim 14 wherein the cap has a ring shaped section that is connected to the side of the battery.

### Claim 16 (depends on 15)

An assembly as in claim 15 wherein the ring shaped section covers a portion of the protective cover.

### Claim 17 (depends on 11)

An assembly as in claim 11 wherein the battery has a ring shaped recess on a side of the first end and the cap has a ring shaped protrusion that is located in the recess to fixedly mount the cap to the battery.

### Claim 18 (depends on 11)

An assembly as in claim 11 wherein the raised center section has a top with a ledge that extends out over the side aperture.

### Claim 19 (depends on 18)

An assembly as in claim 18 wherein a leading edge of the ledge is tapered.

### Claim 20 (depends on 18)

An assembly as in claim 18 wherein the raised center section has side walls that taper out and away from the top.
