# US 5,348,697 A · Method and apparatus for the production of reinforced plastic objects

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- Number: US 5,348,697 A
- Document ID: US5348697A
- Status: Granted
- Kind: A
- Application number: 08/030,471
- Filed: 1993-04-02
- Granted: 1994-09-20
- Earliest claimed: 1990-10-04
- Assignees: Institutet For Verkstadsteknisk Forskning
- Inventors: Goran Palmers; Max Maupoix
- Web page: https://patentgrep.com/patent/US5348697A

## CPC

- B29C 37/006: {Degassing moulding material or draining off gas during moulding (venting means in moulds B29C33/10)}
- B29C 41/34: Component parts, details or accessories; Auxiliary operations
- B29C 35/08: by wave energy or particle radiation {(B29C64/00, B29C71/04 take precedence)}
- B29C 41/08: Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder {(spray-up of reinforcing fibres B29C70/305)}
- B29C 70/30: Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- Y10S 55/46: Spray booths
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- Y10S: TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS

## Abstract

A method and apparatus for the production of reinforced plastic objects uses a body form around which a casing having a cover is placed. The cover includes two cover units which between them defines an opening having an adjustable size and position. The opening provides access into the body form so that reinforced plastic material may be applied therein. The size of the opening is minimized to reduce the amount of environmentally harmful substances escaping therefrom, such as styrene. The position and size of the opening relative to the body form is adjustable to provide a convenient access into the body form.

## Claims

### Claim 1

A method for production of large objects of plastic material with minimal escape of harmful substances to the environment, the method comprising:
positioning a cover above a plastic application area, the cover including two cover units movable with respect to the plastic application area and each other to define an opening therebetween of an adjustable size and position,
connecting exhaust air terminal devices below the cover,
adjusting the size of the opening of the cover by manipulating the cover units,
applying a plastic material to a body form in the application area through the opening in the cover, and simultaneously providing moderate air flow through the exhaust air terminal devices, and
manipulating the cover units to adjust the size and position of the opening defined therebetween during the applying of the plastic material to minimize the size of the opening and thereby the escape of harmful substances to the environment.

### Claim 2 (depends on 1)

A method according to claim 1, comprising arranging a cover comprising at least two covering units movably provided on a casing around the body form and displacing these covering units individually in order to simultaneously set the size of and the position of the opening along all the length of the cover.

### Claim 3

An apparatus for production of large objects of plastic material with minimal escape of harmful substances to the environment comprising:
a body form;
a casing mountable on the body form;
a cover placed on a top side of the casing, the cover having two cover units movable with respect to the casing and each other to define an opening therebetween of an adjustable size and position; and
application means for applying a plastic material to the body form through the opening, said body form located in a reinforced plastic material application area, the casing having an exhaust air terminal device ending in an interior of the casing, and with the cover sealing against upper edges of the casing, the two cover units being individually movable on the top side of the casing and the opening being freely adjustable to size and position.

### Claim 4 (depends on 3)

An apparatus according to claim 3, wherein the cover units comprise flexible material cloths, which are windable from opposite short sides of the casing to an individual extent, in order to form said opening between the opposite short sides of the casing.

### Claim 5 (depends on 4)

An apparatus according to claim 4, wherein each cover unit is provided with an accompanying housing provided in a cross direction of the casing, which housings each support a roll for winding on and unwinding from the roll a web of each cover unit during its movement in a longitudinal direction of the casing.

### Claim 6 (depends on 5)

An apparatus according to claim 5, wherein the housings of the cover units are provided with individual motors for movement of the housings along the casing for winding and unwinding respectively of the cover units.

### Claim 7 (depends on 3)

An apparatus according to claim 3, wherein the cover units are comprised of a number of sleeves which are telescopically slidable for setting and moving said opening.

### Claim 8 (depends on 7)

An apparatus according to claim 7, wherein the top side of the casing has a path for supporting a processing robot drivable along the path.

### Claim 9 (depends on 8)

An apparatus according to claim 8, wherein the path is constituted by a beam running in a cross direction of the casing.

### Claim 10 (depends on 5)

An apparatus according to claim 5, wherein air supply nozzles are provided at the cover units to direct supply air flow towards the opening.

### Claim 11 (depends on 3)

An apparatus according to claim 3, wherein the apparatus is provided with sensors to control the positions of the cover units.

### Claim 12 (depends on 3)

An apparatus according to claim 3, wherein lamps are provided on the side of the casing facing the plastic material application area, said lamps for lighting and/or curing purposes.

### Claim 13 (depends on 3)

An apparatus according to claim 3, wherein the exhaust air terminal device is part of a closed air circuit with means for temperature control of circulated air at a completely closed position of the cover.
