# US 5,347,046 A · Catalyst and process for using same for the preparation of unsaturated carboxylic acid esters

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- Number: US 5,347,046 A
- Document ID: US5347046A
- Status: Granted
- Kind: A
- Application number: 08/067,445
- Filed: 1993-05-25
- Granted: 1994-09-13
- Earliest claimed: 1993-05-25
- Assignees: Engelhard Corporation
- Inventors: James F. White; Barbara Slawski; Geoffrey White
- Web page: https://patentgrep.com/patent/US5347046A

## CPC

- C07C 67/055: in the presence of platinum group metals or their compounds
- B01J 23/52: Gold
- B01J 23/89: combined with noble metals
- B01J 23/8926: {Copper and noble metals}
- B01J 37/0207: {Pretreatment of the support}
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS

## Abstract

Disclosed are catalyst compositions comprising (i) one or more palladium group metals and/or compounds thereof; (ii) gold and/or compounds thereof; and (iii) optionally, an effective amount of one or more promoters selected from the group consisting of copper, nickel, cobalt, iron, manganese, lead, silver and compounds thereof. Preferably these catalyst compositions contain one or more promoters wherein the gram ratio of metal in the promoter to palladium group metal is up to about 0.4, wherein the catalysts are deposited on a support material and said support material is treated with one or more alkali metal bases and one or more alkali metal silicates prior to said deposition. Also described are processes for preparing ethylenically unsaturated esters comprising reacting in the vapor phase at least one olefinic compound with at least one carboxylic organic acid and molecular oxygen in the presence of an effective amount of the foregoing catalyst compositions.

## Claims

### Claim 1

A process for preparing ethylenically unsaturated esters comprising reacting in the vapor phase at least one olefinic compound with at least one carboxylic acid and molecular oxygen in the presence of an effective amount of a catalyst composition comprising (i) one or more palladium group metals and/or compounds thereof, (ii) gold and/or compounds thereof, and (iii) one or more promoters selected from the group consisting of copper, nickel, cobalt, iron, manganese, lead, silver and compounds thereof; wherein the gram-atom ratio of metal in the promoter to palladium group metal is up to about 0.4.

### Claim 2 (depends on 1)

A process according to claim 1 wherein the gram-atom ratio of the metal in the promoter to palladium group metal is from about 0.04 up to about 0.2.

### Claim 3 (depends on 1)

A process according to claim 1 wherein said promoter is copper and/or compounds thereof, nickel and/or compounds thereof and mixtures thereof.

### Claim 4 (depends on 1)

A process according to claim 1 wherein the gram-atom ratio of gold to palladium group metal is from about 0.1 up to about 0.5.

### Claim 5 (depends on 1)

A process according to claim 1 wherein said catalyst composition is deposited on a carrier support.

### Claim 6 (depends on 5)

A process according to claim 5 wherein the support is silica.

### Claim 7 (depends on 6)

A process according to claim 6 wherein, prior to deposition of said catalyst on said support, the support is treated with one or more alkali metal bases and one or more alkali metal silicates.

### Claim 8 (depends on 1)

A process according to claim 1 wherein said support is treated by (a) wetting the support with a mixture of one or more alkali metal hydroxides and one or more alkali metal silicates, (b) aging the wetted support and (c) then drying the aged and wetted support.

### Claim 9

A process for preparing ethylenically unsaturated esters comprising reacting in the vapor phase at least one olefinic compound with at least one carboxylic acid and molecular oxygen in the presence of an effective amount of a catalyst composition comprising (i) one or more palladium group metals and/or compounds thereof; (ii) gold and/or compounds thereof; and (iii) one or more promoters selected from the group consisting of copper, nickel, cobalt, iron, manganese, lead, silver and compounds thereof; wherein said catalyst is deposited on a support material and said support material is treated with one or more alkali metal bases and one or more alkali metal silicates prior to said deposition.

### Claim 10 (depends on 9)

A process according to claim 9 wherein said palladium group metal is palladium, said promoter is copper and/or compounds thereof, nickel and/or compounds thereof or mixtures thereof and the gram-atom ratio of metal in the promoter to palladium is from about 0.04 up to about 0.2.

### Claim 11 (depends on 10)

A process according to claim 10 wherein the gram-atom ratio of gold to palladium is about 0.1 up to about 0.5.

### Claim 12 (depends on 9)

A process according to claim 9 wherein said support is treated by (a) wetting the support with a mixture of one or more alkali metal hydroxides and one or more alkali metal silicates, (b) aging the wetted support and (c) then drying the aged and wetted support.

### Claim 13 (depends on 10)

A process according to claim 10 wherein said support is silica.

### Claim 14

A process for preparing ethylenically unsaturated esters comprising reacting in the vapor phase at least one olefinic compound with at least one carboxylic acid and molecular oxygen in the presence of an effective amount of a catalyst composition comprising (i) one or more palladium group metals and/or compounds thereof; and (ii) gold and/or compounds thereof; wherein said catalyst is deposited on a support material and said support material is treated with one or more alkali metal bases and one or more alkali metal silicates prior to said deposition.

### Claim 15 (depends on 14)

A process according to claim 14 wherein the gram-atom ratio of gold to palladium is about 0.1 up to about 0.5.

### Claim 16 (depends on 14)

A process according to claim 14 wherein said support is treated by (a).wetting the support with a mixture of one or more alkali metal hydroxides and one or more alkali metal silicates, (b) aging the wetted support and (c) then drying the aged and wetted support.

### Claim 17 (depends on 14)

A process according to claim 14 wherein said support is silica.
