# US 5,346,159 A · Pay out system and tension limiter device included therein

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- Number: US 5,346,159 A
- Document ID: US5346159A
- Status: Granted
- Kind: A
- Application number: 08/066,258
- Filed: 1993-05-25
- Granted: 1994-09-13
- Earliest claimed: 1992-05-29
- Assignees: The State of Israel, Ministry of Defence, Rafael Armament Development Authority
- Inventors: Ehud Dekel
- Web page: https://patentgrep.com/patent/US5346159A

## CPC

- B65H 49/18: Methods or apparatus in which packages rotate (supports or holders, for storing and repeatedly paying-out and rewinding lengths of material provided for particular purposes B65H75/34)
- B65H 59/00: Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- F42B 15/04: using wire, e.g. for guiding ground-to-ground rockets
- G02B 6/4457: {Bobbins; Reels}
- B65H: HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- F42B: EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION (explosive compositions C06B; fuzes F42C; blasting F42D)
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

A pay out system for paying out a flexible elongated element such as a filament, connecting a first object such as an air vehicle, to a second object such as a launcher, includes a bobbin carried by the first object and having a first flexible elongated element wound therearound one end of which is connected to the first object and the opposite end of which is connected to the second object by a second flexible elongated element wound in loop form on a second bobbin adjacent to the second object. A tension sensor senses the tension in the second flexible elongated element. A clutch normally couples the second bobbin to the tension sensor but is effective, when the tension in the second flexible elongated element reaches a predetermined value, to decouple the second bobbin and to permit it to rotate in a direction to pay out the second flexible elongated element from the second bobbin.

## Claims

### Claim 1

A pay out system for paying out a flexible elongated element connecting a first object to a second object, and including a first bobbin carried by the first object and having a first flexible elongated element wound therearound one end of which is connected to the first object and the opposite end of which is connected to the second object;
characterized in that said opposite end of the first flexible elongated element is connected to the second object by a second flexible elongated element wound in loop form on a second bobbin adjacent to the second object, with one end of the second flexible elongated element joined to said opposite end of the first flexible elongated element, and the opposite end of the second flexible elongated element connected to the second object;
said pay out system further including a tension sensor for sensing the tension in said second flexible elongated element;
and a clutch normally coupling said second bobbin to said tension sensor but effective, upon the tension sensor sensing a tension in the second flexible elongated element reaching a predetermined value, to decouple the second bobbin from the tension sensor and to permit the second bobbin to rotate in a direction to pay out said second flexible elongated element from said second bobbin, and thereby to prevent the tension in said first and second flexible elongated elements from exceeding said predetermined value.

### Claim 2 (depends on 1)

The system according to claim 1, wherein said first object is an air vehicle, and said second object is a launcher from which said second object is launched.

### Claim 3 (depends on 1)

The system according to claim 1, wherein said first and second flexible elongated elements are optical fiber filaments.

### Claim 4 (depends on 1)

The system according to claim 1, wherein said tension sensor comprises a roller engageable with one end of said second flexible elongated element and pivotally mounted to said second bobbin.

### Claim 5 (depends on 4)

The system according to claim 4, wherein said tension sensor further comprises a second roller engageable with the opposite end of said second flexible elongated element, both said rollers being mounted on the opposite ends of a bridge member pivotally mounted to said second bobbin.

### Claim 6 (depends on 5)

The system according to claim 5, wherein said clutch is a coiled spring clutch normally coupling said bridge member to said second bobbin but effective, upon the tension in said second flexible elongated element reaching said predetermined value, to decouple the second bobbin from the bridge and thereby to permit the second bobbin to rotate in the direction to pay out its second flexible elongated element until the tension in said second flexible elongated element drops below said predetermined value.

### Claim 7 (depends on 6)

The system according to claim 6, wherein said coiled spring is normally disposed between a hub on the second bobbin and a hub on the bridge member, said coiled spring being normally contracted to grip the hub of the bridge member, but being engageable by a pin carried by the second bobbin such that the pin tends to expand the spring by a force corresponding to the tension in the second flexible elongated element, whereby when the tension in the second flexible elongated element reaches said predetermined value, the force applied by the pin to the spring is sufficient to disengage the spring from said bridge member hub, and thereby to permit the second bobbin to rotate with respect to said bridge member in the direction to pay out the second flexible elongated element.

### Claim 8

A filament pay out system for an air vehicle launched from a launcher, comprising:
a first bobbin carried by the air vehicle and having a first filament wound thereon with one end connected to the air vehicle and the opposite end connected to the launcher;
a second bobbin carrying a second filament adjacent the launcher end of the first filament, said second filament being wound in loop form on said second bobbin, with one end of the second filament fixed to said opposite end of the first filament, and the opposite end of the second filament connected to the launcher;
a tension sensor for sensing the tension in said second filament;
and a clutch normally coupling said second bobbin to said tension sensor but effective, upon the tension sensor sensing a tension in the second filament reaching a predetermined value, to decouple the second bobbin from the tension sensor and to permit the second bobbin to rotate in a direction to pay out said second filament from said second bobbin, and thereby to prevent the tension in said first and second filaments from exceeding said predetermined value.

### Claim 9 (depends on 8)

The system according to claim 8, wherein said first and second filaments are constituted of a common fiber optic filament.

### Claim 10

A tension limiter device connected to a flexible elongated element under tension between two relatively-movable objects in order to prevent the tension from exceeding a predetermined value, comprising:
a bobbin on which the central portion of the flexible elongated element is wound in loop form, with one end of the flexible elongated element connected to one object and the opposite end of the flexible elongated element connected to the other object;
a tension sensor for sensing the tension in at least one of the ends of the flexible elongated element;
and a clutch normally coupling said bobbin to said tension sensor but effective, upon the tension sensor sensing a tension reaching a predetermined value, to decouple the bobbin from the tension sensor and to permit the bobbin to rotate in a direction to pay out said flexible elongated element from said bobbin and thereby to prevent the tension in said flexible elongated element from exceeding said predetermined value.

### Claim 11 (depends on 10)

The device according to claim 10, wherein said tension sensor comprises a roller engageable with one end of said flexible elongated element and pivotally mounted to said bobbin.

### Claim 12 (depends on 11)

The device according to claim 11, wherein said tension sensor further comprises a second roller engageable with the opposite end of said flexible elongated element, both said rollers being mounted on the opposite ends of a bridge member pivotally mounted to said bobbin.

### Claim 13 (depends on 12)

The device according to claim 12, wherein said clutch is a coiled spring clutch normally coupling said bridge member to said bobbin but effective, upon the tension in said flexible elongated element reaching said predetermined value, to decouple the bobbin from the bridge member and thereby to permit the bobbin to rotate in the direction to pay out its flexible elongated element from said bobbin.

### Claim 14 (depends on 13)

The device according to claim 13, wherein said coiled spring is normally disposed between a hub on the bobbin and a hub on the bridge member, said coiled spring being normally contracted to grip the hub of the bridge member, but being engageable by a pin carried by the bobbin such that the pin tends to expand the spring by a force corresponding to the tension in the flexible elongated element, whereby when the tension in the flexible elongated element reaches said predetermined value, the force applied by the pin to the spring is sufficient to disengage the spring from said bridge member hub, and thereby to permit the bobbin to rotate with respect to said bridge member in the direction to pay out the flexible elongated element.
