# US 5,344,987 A · Process for preparing diphenylamines

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- Number: US 5,344,987 A
- Document ID: US5344987A
- Status: Granted
- Kind: A
- Application number: 08/092,735
- Filed: 1993-07-16
- Granted: 1994-09-06
- Earliest claimed: 1992-07-23
- Assignees: Bayer Aktiengesellschaft
- Inventors: Otto Immel; Gerhard Darsow; Hans-Josef Buysch
- Web page: https://patentgrep.com/patent/US5344987A

## CPC

- C07C 209/26: by reduction with hydrogen
- C07C: ACYCLIC OR CARBOCYCLIC COMPOUNDS

## Abstract

Optionally substituted diphenylamines can be obtained by reacting optionally substituted anilines with optionally substituted cyclohexanones over a supported catalyst at 200.degree.-450.degree. C. and 0.1-20 bar, the supported catalyst containing one or more metals having a dehydrogenating action selected from the group Ru, Pd, Os, Ir, Pt, Fe, Co, Ni, Re, Mn, Cu, Ag, Cr and Ce.

## Claims

### Claim 1

A process for preparing a diphenylamine of the formula ##STR4## in which R.sup.1, R.sup.2, R.sup.3 and R.sup.4 denote, independently of one another, hydrogen, C.sub.1 -C.sub.4 -alkyl or C.sub.1 -C.sub.4 -alkoxy,
wherein an aniline of the formula ##STR5## is reacted with a cyclohexanone of the formula ##STR6## which may be present mixed with recycled reaction products, in the formulae the radicals R.sup.1 to R.sup.4 having the above meaning and aniline and cyclohexanone being present in a molar ratio of 1:4-6:1 over a supported catalyst containing 0.05-5% by weight, based on the total weight of the catalyst, of one or more metals having a dehydrogenating action, in the gaseous phase at 200.degree.-450.degree. C. and at 0.1-20 bar, and the metal(s) is/are selected from the group consisting of Ru, Pd, Os, Ir, Pt, Fe, Co, Ni, Re, Mn, Ce, Cu, Ag and Cr.

### Claim 2 (depends on 1)

The process of claim 1, wherein the reaction is carried out at 200.degree.-400.degree. C.

### Claim 3 (depends on 1)

The process of claim 1, wherein the reaction is carried out at 0.1-6 bar.

### Claim 4 (depends on 1)

The process of claim 1, wherein the metal(s) is/are selected from the group consisting of Pd, Ir, Pt, Co, Ni, Re, Mn, Ce and Cr.

### Claim 5 (depends on 4)

The process of claim 4, wherein Pt is used in combination with Pd, Ir, Ru, Os or Re.

### Claim 6 (depends on 1)

The process of claim 1, wherein aniline and cyclohexanone are present in a molar ratio of 1:2-5:1.

### Claim 7 (depends on 1)

The process of claim 1, wherein the supported catalyst contains 0.04-4% by weight, based on the total weight of the catalyst, of one or more of the metals.

### Claim 8 (depends on 7)

The process of claim 7, wherein the supported catalyst contains 0.1-3% by weight, based on the total weight of the catalyst, of one or more of the metals.

### Claim 9 (depends on 1)

The process of claim 1, wherein the support is aluminium oxide.

### Claim 10 (depends on 9)

The process of claim 9, wherein the support is an aluminium oxide treated with manganese and chromium or cerium.

### Claim 11 (depends on 1)

The process of claim 1, wherein the catalyst additionally contains 1-12% by weight, based on the total weight of the catalyst, of one or more alkali metal hydroxides and/or alkali metal sulphates, the hydroxides and sulphates in each case being present in an amount of at most 6% by weight.

### Claim 12 (depends on 1)

The process of claim 1, wherein the cyclohexanone is replaced in an amount of 0-20 mol-% by the corresponding phenol.

### Claim 13 (depends on 5)

The process of claim 5, wherein Pt is used in combination with Pd, Ir or Re.

### Claim 14 (depends on 13)

The process of claim 13, wherein the proportion of Pt in the combination is 10-90% of the total weight of the noble metals and Re.

### Claim 15 (depends on 14)

The process of claim 14, wherein the proportion of Pt in the combination is 15-80% of the total weight of the noble metals and Re.

### Claim 16 (depends on 15)

The process of claim 15, wherein the proportion of Pt in the combination is 20-70% of the total weight of the noble metals and Re.

### Claim 17 (depends on 11)

The process of claim 11, wherein the catalyst additionally contains 2-10% by weight, based on the total weight of the catalyst, of one or more alkali metal hydroxides and/or alkali metal sulphates, the hydroxides and sulphates in each case being present in an amount of at most 5% by weight.

### Claim 18 (depends on 10)

The process of claim 10, wherein the support contains chromium and manganese together in an amount of about 0.05-8% by weight, based on the total weight of the catalyst, the weight ratio of chromium to manganese being 5:1-1:5.

### Claim 19 (depends on 10)

The process of claim 10 wherein another rare earth element besides chromium or cerium is employed.

### Claim 20 (depends on 1)

The process according to claim 1, wherein the substituents are H, C.sub.1 -C.sub.2 alkyl, or C.sub.1 -C.sub.2 -alkoxy.
