# US 5,344,875 A · Wear-resistant polyoxymethylene resin composition and method for making same

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- Number: US 5,344,875 A
- Document ID: US5344875A
- Status: Granted
- Kind: A
- Application number: 08/026,190
- Filed: 1993-03-01
- Granted: 1994-09-06
- Earliest claimed: 1989-11-28
- Assignees: Asahi Kasei Kogyo Kabushiki Kaisha
- Inventors: Masahiko Niino
- Web page: https://patentgrep.com/patent/US5344875A

## CPC

- C08L 59/02: Polyacetals containing polyoxymethylene sequences only
- C08G 18/56: Polyacetals
- C08L 75/00: Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L 23/00: Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS

## Abstract

The present invention provides a polyoxymethylene resin composition which is excellent in wear resistance and is suitable as materials for various sliding parts. The composition comprises (A) 65-98.8% by weight of a polyoxymethylene resin, (B) 0.2-5.0% by weight of a polyfunctional isocyanate compound, (C) 0.5-20% by weight of an olefin polymer containing 30% by weight or more of ethylene and a functional group containing an active hydrogen, and (D) 0.2-10% by weight of polyethylene.

## Claims

### Claim 1

A wear resistant polyoxymethylene resin composition which comprises
(A) 65-98.8% by weight based on the total weight of the composition of a polyoxymethylene resin,
(B) 0.2-5% by weight based on the total weight of the composition of a trifunctional isocyanate compound,
(C) 0.5-20% by weight based on the total weight of the composition of a graft olefin polymer which is obtained by grafting onto an olefin polymer containing 30% by weight or more of ethylene, a copolymer comprising a monomer having a functional group containing an active hydrogen and a comonomer, and
(D) 0.2-10% by weight based on the total weight of the composition of polyethylene.

### Claim 2 (depends on 1)

The composition according to claim 1, wherein the weight of trifunctional isocyanate compound (B) is 0.5-4.0%.

### Claim 3 (depends on 1)

The composition according to claim 1, wherein the olefin polymer containing 30% by weight or more of ethylene is an ethylene copolymer which has an average molecular weight Mn of 20,000-500,000.

### Claim 4 (depends on 1)

The composition according to claim 1, wherein the olefin polymer is an ethylene copolymer comprising at least 50% by weight of ethylene.

### Claim 5 (depends on 1)

The composition according to claim 1, wherein the polyethylene (D) is a polyethylene having a number-average molecular weight of 20,000-1,000,000, a specific gravity of 0.91-0.98 and a melting point of 100.degree.-140.degree. C.

### Claim 6 (depends on 1)

The composition according to claim 1, which further comprises a tertiary amine represented by the formula: ##STR18## wherein R.sup.3, R.sup.4, and R.sup.5, which may be identical or different each represents an unsubstituted or substituted alkyl group of 1-22 carbon atoms, or an unsubstituted or substituted aryl group of 6-22 carbon atoms.

### Claim 7 (depends on 6)

The composition according to claim 6, wherein the tertiary amine is present in an amount of 5% by weight or less based on total amount of the composition.

### Claim 8 (depends on 1)

A method for producing a wear-resistant polyoxymethylene resin composition of claim 1 which comprises melt-kneading a mixture comprising
(A) 65-98.8% by weight of a polyoxymethylene resin,
(B) 0.2-5.0% by weight of a trifunctional isocyanate compound,
(C) 0.5-20% by weight of a graft olefin polymer which is obtained by grafting onto an olefin polymer containing 30% by weight or moire of ethylene, a copolymer comprising a monomer having a functional group containing an active hydrogen and a comonomer, and
(D) 0.2-10% by weight of polyethylene at a maximum resin temperature of 210.degree. C. or higher for 0.5 minute or more.

### Claim 9 (depends on 1)

The composition according to claim 1, wherein the polyoxymethylene resin (A) is an oxymethylene homopolymer or an oxymethylene copolymer.

### Claim 10 (depends on 1)

The composition according to claim 1, wherein the trifunctional isocyanate compound (B) is a compound having three isocyanate groups or isothiocyanate groups.

### Claim 11 (depends on 1)

The composition according to claim 1, wherein the functional group containing an active hydrogen contained in graft olefin polymer (C) is selected from a hydroxy group, a carboxyl group, an amide group, an amino group or a mixture thereof.

### Claim 12 (depends on 1)

The composition according to claim 1, wherein the olefin polymer containing 30% by weight or more of ethylene is an ethylene copolymer which has an average molecular weight Mn of 30,000-200,000.

### Claim 13 (depends on 1)

The composition according to claim 1, wherein the monomer having a functional group containing an active hydrogen is an .alpha.,.beta.-unsaturated carboxylic acid ester containing a hydroxyl group which is represented by formula (II): ##STR19## wherein R represents a hydrogen atom, an alkyl group or a substituted alkyl group and Y represents an aliphatic hydrocarbon residue, an aromatic hydrocarbon residue, a substituted aliphatic hydrocarbon residue, or a substituted aromatic hydrocarbon residue.

### Claim 14 (depends on 1)

The composition according to claim 1, wherein the comonomer is at least one monomer of an .alpha.-olefin other than ethylene, a vinyl carboxylate, an acrylic ester or a methacrylic ester.
