Method and apparatus for locating a specific location on a vehicle headlamp

An apparatus for aiming a vehicle headlamp, comprising:

• an aiming device for sensing the light intensity across a light beam for the headlamp, comparing the light intensity to prescribed standards, and providing an adjustment output which can be used to adjust a headlamp, and
• a centering device for locating said aiming device with respect to a predetermined location on the headlamp, said centering device comprising:
• a hollow enclosure mounted to the aiming device, said hollow enclosure having first and second ends said first end of said enclosure having an entrance opening designed to have light from an illuminated headlamp incident thereon,
• a light detector located at the second end of the enclosure which is designed to receive light traveling through the entrance opening of the enclosure and down the length of the enclosure and provide first output signal indicative of the intensity of light in the enclosure, said enclosure having an inner diameter and a length between said entrance opening and the light detector such that the entrance opening of the enclosure provides a field of view sufficient to result in said first output signal changing with respect to various enclosure positions as the enclosure is moved across the beam pattern of the headlamp to indicate a particular headlamp position within an acceptable tolerance,
• signal amplifying circuitry connected to said light detector for receiving the first output signal, amplifying the first output signal, and providing an amplified first output signal,
• computation means for receiving the amplified first output signal, determining the location of an edge of the headlamp when the enclosure is moved across the plane of the headlamp edge from the rapid change in light intensity level, and providing a second output signal which is indicative of the distance between the enclosure and a predetermined location on the headlamp.

A method for locating a predetermined location on a vehicle headlamp, comprising the steps of:

• illuminating the headlamp to be tested, said illuminated headlamp providing a beam pattern through a lens on the headlamp,
• locating an elongated hollow enclosure outside of the beam pattern of the illuminated headlamp, said enclosure having an entrance opening at one end directed toward the headlamp, and a detection device at the other end, said hollow enclosure having a central axis and being located such that said central axis of the enclosure is generally perpendicular to the lens of the headlamp,
• passing the enclosure through the beam pattern of the headlamp along at least one axis of the headlamp with the central axis of the enclosure generally perpendicular to the surface of the lens such that the enclosure passes across the plane of the edge of the headlamp and the headlamp light beam passes down through the enclosure and is incident on the detection device,
• detecting with the detection device the intensity level of the light beam within the enclosure as the enclosure is moved through the beam pattern and across the plane of the edge of the headlamp,
• calculating the location of the edge of the headlamp from the detected light beam intensity level,
• calculating the predetermined location on the headlamp from the location information regarding the edge of the headlamp and manufacturer's specifications regarding the dimensions of the headlamp.

A method for centering an aiming device with respect to a vehicle headlamp, comprising the steps of:

• illuminating the headlamp to be tested, said illuminated headlamp providing a beam pattern through a lens on the headlamp,
• locating the aiming device generally in front of the headlamp, said aiming device having an elongated hollow enclosure mounted thereto, locating the elongated hollow enclosure outside of the beam pattern of the illuminated headlamp, said enclosure having an entrance opening at one end directed toward the headlamp, and a detection device at the other end, said hollow enclosure having a central axis and being located such that said central axis of the enclosure is generally perpendicular to the lens of the headlamp,
• passing the enclosure through the beam pattern of the headlamp along at least two axes of the headlamp with the central axis of the enclosure generally perpendicular to the surface of the lens such that the enclosure passes across the plane of at least two edges of the headlamp and the headlamp light beam passes down through the enclosure and is incident on the detection device,
• detecting with the detection device the intensity level of the light beam within the enclosure as the enclosure is moved through the beam pattern and across the plane of the edges of the headlamp,
• calculating the location of the edges of the headlamp from the detected light beam intensity levels,
• calculating the predetermined location on the headlamp from the location information regarding the edges of the headlamp, and
• adjusting the location of the aiming device such that the aiming device is located at a predetermined location in front of the headlamp corresponding to the predetermined location on the headlamp.