Radio frequency heating of thermoplastic receptor compositions
AssigneeH. B. Fuller Licensing & Financing, Inc.
InventorNorman J. Sato
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Abstract
The present invention includes a thermoplastic receptor for radio signals having a frequency of about 1 to 100 MHz, the receptor having a dissipation factor of about 0.1 or greater. Also disclosed are heat meltable adhesives, film compositions, and composites comprising a thermoplastic and a thermoplastic receptor. The present invention also includes a method of applying a thermoplastic composition by applying radio signals having a frequency of about 1 to 100 MHz to a composition comprising a thermoplastic composition and a receptor.
Claims22
A method of applying a thermoplastic composition, said method comprising the steps of:
- (a) applying radio signals having a frequency of about 3 to 35 MHz at a voltage ranging from about 1000 to 50,000 volts and an average current ranging from about 0.05 amps to 5 amps to a composition comprising a major portion of thermoplastic and a receptor, said receptor having a dissipation factor of about 0.1 or greater and dielectric constant of at least about 0.1 or greater, said receptor selected from the group consisting of an alkali or alkaline earth metal sulfate salt, aluminum trihydrate, a quaternary ammonium salt, a phosphonate compounds, a phosphate compound, a polystyrene sulfonate sodium salt, or mixtures thereof;
- (b) applying said composition to a first substrate and applying a second substrate to said composition;
- (c) placing the first and second composition-laden substrates adjacent two plates and applying radio signals through said plates to the composition deposited between the first and second substrates;
- and
- (d) dissipating the radio signals received by the receptor as thermal energy in an amount effective to form said composition to a thermoplastic bond between said first and second substrates.
A method of applying a thermoplastic composition, said method comprising the steps of:
- (a) applying radio signals having a frequency of about 3 to 35 MHz at a voltage ranging from about 1000 to 50,000 volts and an average current ranging from about 0.05 amps to 5 amps to a composition comprising a major portion of thermoplastic and a receptor, said thermoplastic selected from the group consisting of a vinyl polymer, a polyester, a polyamide, a polyamide, a polyether, a block polyamide-polyether, a block polyester-polyether, a polycarbonate, a polysulfone, a polybis-imidazole, a polybisoxazole, a polybisthiazole, a polyphenyl, a polyacetal, a polyester, a polyurethane, a polyphenyl-aniline sulfide, a polyolefin, a polyether ketone, butyl rubber, an ethylene vinyl acetate copolymer, a styrene block copolymer, or mixtures thereof, said receptor having a dissipation factor of about 0.1 or greater and a dielectric constant of at least about 0.1 or greater, said receptor selected from the group consisting of an alkali or alkaline earth metal sulfate salts, aluminum trihydrate, a quaternary ammonium salt, a phosphonate compound, a phosphate compound, a polystyrene sulfonate sodium salt, or mixtures thereof;
- (b) applying said composition to a first substrate and applying a second substrate to said composition;
- (c) placing the first and second receptor laden substrates between two plates and applying radio signals to the composition deposited between the first and second substrates;
- and
- (d) dissipating the radio signals received by the receptor as thermal energy in an amount effective to form said composition to a thermoplastic bond between said first and second substrates.
Dependencies are inferred from the claim text.