Penetrating stains and sealants from polyurethane dispensions
AssigneeThe Sherwin-Williams Company
InventorsRevathi Tomko, Sanford L. Hertz, Buckel, Jr. Charles T., Mitchell R. Draving
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Abstract
Low VOC penetrating compositions for staining and protecting porous substrates such as wood, concrete, cement, brick and the like, comprising aqueous dispersions of polyurethane-ureas.
Claims28
A composition comprising:
- a) a dispersion of a polyurethane-urea in an aqueous media having a particle size diameter of less than about 0.2 micron;
- wherein the polyurethane-urea comprises the dispersion in an aqueous media of the reaction product of:
- i) at least one diol with
- ii) at least one diisocyanate-functional material;
- wherein the reaction between i) and ii) takes place in the presence of between about 0.01% to about 0.06% by weight of a catalyst;
- wherein the ratio of i) to ii) is such that the ratio of isocyanate functionality to hydroxy functionality is in the range of between about 1.01:1 to about 1.5:1;
- wherein between about 1% and about 10% of the total polymer weight solids is contributed by diols having the ability to contribute ionic or hydrophilic groups to the polyurethane-urea;
- wherein the reaction product of i) and ii) is at least about 80% neutralized with a weak base prior to dispersion in said aqeuous media;
- and
- b) a surface tension modifying agent selected from the group consisting of the 2,2,4-trimethyl-alkyl diol monoisobutyrate solvents;
- glycols;
- glycol ethers;
- alcohols;
- and mixtures thereof in an amount effective to lower the surface tension of the composition so that the composition, when applied over a porous architectural substrate, penetrates into said substrate and does not form an appreciable film on said substrate.
The composition of claim further comprising a diamine chain extender in an amount sufficient to react with up to about 80% of the theoretical amount of residual NCO functionality.
A method of applying a waterborne, penetrating composition to a porous substrate comprising applying to the surface of a porous substrate a waterborne penetrating composition which penetrates into said substrate and does not form an appreciable film on said substrate, said waterborne penetrating composition comprising:
- a) an aqueous dispersion of a polyurethane-urea having a particle size diameter of less than about 0.2 micron;
- wherein the polyurethane-urea comprises the dispersion in an aqueous media of the reaction product of:
- i) at least one diol with
- ii) at least one diisocyanate-functional material;
- wherein the reaction between i) and ii) takes place in the presence of between about 0.01% to about 0.06% by weight of a catalyst;
- wherein the ratio of i) to ii) is such that the ratio of isocyanate functionality to hydroxy functionality is in the range of between about 1.01:1 to about 1.5:1;
- wherein between about 1% and about 10% of the total polymer weight solids is contributed by diols having the ability to contribute ioinic or hydrophilic groups to the polyurethane-urea;
- wherein the reaction product of i) and ii) is at least about 80% neutralized with a weak base prior to dispersion in said aqueous media;
- and
- b) a surface tension modifying agent selected from the group consisting of the 2,2,4-trimethyl-alkyl diol monoisobutyrate solvents;
- glycols;
- glycol ethers;
- alcohols;
- and mixtures thereof in an amount effective to lower the surface tension of the composition so that the composition, when applied over a porous architectural substrate, penetrates into said substrate and does not form an appreciable film on said substrate.
A waterborne, penetrating wood stain comprising:
- a) an aqueous dispersion of a polyurethane-urea having a particle size diameter of less than about 0.2 micron;
- wherein the polyurethane-urea comprises the dispersion in an aqueous media of the reaction product of:
- i) at least one diol with
- ii) at least one diisocyanate-functional material;
- wherein the reaction between i) and ii) takes place in the presence of between about 0.01% to about 0.06% by weight of a catalyst;
- wherein the ratio of i) to ii) is such that the ratio of isocyanate functionality to hydroxy functionality is in the range of between about 1.01:1 to about 1.5:1;
- wherein between about 1% and about 10% of the total polymer weight solids is contributed by diols having the ability to contribute ionic or hydrophilic groups to the polyurethane-urea;
- wherein the reaction product of i) and ii) is at least about 80% neutralized with a weak base prior to dispersion in said aqueous media;
- b) at least one colorant;
- and
- c) a surface tension modifying agent selected from the group consisting of the 2,2,4-trimethyl-alkyl diol monoisobutyrate solvents;
- glycols;
- glycol ethers;
- alcohols;
- and mixtures thereof in an amount effective to lower the surface tension of the stain so that the stain, when applied over a wood substrate, penetrates into said substrate and does not form an appreciable film on said substrate.
A waterborne, penetrating water sealant composition comprising:
- a) an aqueous dispersion of a polyurethane-urea having a particle size diameter of less than about 0.2 micron;
- wherein the polyurethane-urea comprises the dispersion in an aqueous media of the reaction product of:
- i) at least one diol with
- ii) at least one diisocyanate-functional meterial;
- wherein the reaction between i) and ii) takes place in the presence of between about 0.01% to about 0.06% by weight of a catalyst;
- wherein the ratio of i) to ii) is such that the ratio of isocyanate functionality to hydroxy functionality is in the range of between about 1.01:1 to about 1.5:1;
- wherein between about 1% and about 10% of the total polymer weight solids is contributed by diols having the ability to contribute ionic or hydrophilic groups to the polyurethane-urea;
- wherein the reaction product of i) and ii) is at least about 80% neutralized with a weak base prior to dispersion in said aqueous media;
- b) at least one paraffin or wax;
- and
- c) a surface tension modifying agent selected from the group consisting of the 2,2,4-trimethyl-alkyl diol monoisobutyrate solvents;
- glycols;
- glycol ethers;
- alcohols;
- and mixtures thereof in an amount effective to lower the surface tension of the sealant so that the sealant, when applied over a porous architectural substrate, penetrates into said substrate and does not form an appreciable film on said substrate.
Dependencies are inferred from the claim text.