Method of producing a compound roll
AssigneeHitachi Metals, Ltd.
InventorsRyosaku Nawata, Kiyoshi Furushima, Kenji Date
Life of this patent
Estimating the term…
Loading patent…
AssigneeHitachi Metals, Ltd.
InventorsRyosaku Nawata, Kiyoshi Furushima, Kenji Date
Estimating the term…
The compound roll comprising a shell portion made of a hard cast iron having excellent wear resistance and resistance to surface roughening and a core portion made of a tough cast iron or cast steel, the cast iron of the shell portion having a composition consisting essentially, by weight ratio, of 2.5-3.5% of C, 0.5-1.5% of Si, 0.5-1.5% of Mn, 0.1% or less of P, 0.05% or less of S, 3.0-5.0% of Ni, 1.0-2.5% of Cr, 0.1-1.5% of Mo and balance Fe and inevitable impurities, an average diameter of primary precipitated particles constituting a matrix of the metal structure of the shell portion being 80 .mu.m or less in a range from a surface to a depth of 50 mm when determined by an image analysis method on the primary precipitated particles having diameters exceeding 30 .mu.m, and the primary precipitated particles satisfying the formula: m.sub.2 .ltoreq.1.2 m.sub.1, wherein m.sub.1 is an average diameter of the primary precipitated particles at the surface of the shell portion, and m.sub.2 is an average diameter of the primary precipitated particles at the depth of 50 mm, is produced by supplying a melt for the shell portion at a temperature T satisfying the formula: Tc-20.degree. C..ltoreq.T.ltoreq.Tc+70.degree. C., wherein Tc is a primary crystal-forming temperature of the melt for the shell portion, to a hollow cylindrical mold rotatable around its longitudinal axis, at such a speed that an average shell portion-forming speed in the mold is 2-40 mm/min.
A method of producing a compound roll comprising a shell portion made of a hard cast iron having excellent wear resistance and resistance to surface roughening and a core portion made of a tough cast iron or cast steel, which method comprises forming said shell portion by centrifugally casting an iron having a composition consisting essentially, by weight ratio, of 2.5-3.5% of C, 0.5-1.5% of Si, 0.5-1.5% of Mn, 0.1% or less of P, 0.05% or less of S, 3.0-5.0% of Ni, 1.0-2.5% of Cr, 0.1-1.5% of Mo and balance Fe and inevitable impurities, said shell portion having a surface portion extending radially inward from an outer surface of said shell portion, and wherein said cast iron in that part of said surface portion ranging from said outer surface to a depth of 50 mm has a metal structure comprising a matrix of primary precipitated particles having an average diameter of 80 .mu.m or less when determined by an image analysis method on the primary precipitated particles having diameters exceeding 30 .mu.m, and said primary precipitated particles satisfy the formula:
Dependencies are inferred from the claim text.