Polyurethane and polyisocyanurate rigid foams prepared using ternary blowing agent mixtures
AssigneeBASF SE
InventorsDavid C. Krueger, Curtis J. Reichel
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Abstract
Use of a ternary blowing agent mixture containing water, HCFC-22, and either or both of methylene chloride or 1,1,1-trichloroethane allows the preparation of rigid urethane and polyisocyanurate foams displaying good dimensional stability and low aged k-factors.
Claims10
A dimensionally stable, low k-factor polyurethane or polyisocyanurate rigid foam having a density from about 1.3 to about 3.0 lbs/ft.sup.3, containing in its cells carbon dioxide, monochlorodifluoromethane, and a third blowing agent component selected from the group consisting of methylene chloride, 1,1,1-trichloroethane, and mixtures thereof.
A rigid foam, prepared by the process of reacting
- a) an organic isocyanate;
- b) an isocyanate reactive component comprising one or more polyols selected from the group consisting of polyoxyalkylene polyether polyols, polyester polyols, and mixtures thereof;
- c) an effective amount of one or more catalysts which promote the formation of urethane and/or isocyanurate linkages;
- and
- d) a ternary blowing agent mixture comprising
- i) water,
- ii) monochlorodifluoromethane, and
- iii) a third blowing agent component selected from the group consisting of methylene chloride, 1,1,1,-trichloroethane, and mixtures thereof,
- at an isocyanate index of from 70 to about 900.
In a process for the preparation of a rigid foam containing urethane and/or isocyanurate linkages by the reaction of a polyol component with an isocyanate component, the improvement comprising selecting as a blowing agent for said foam a ternary blowing agent comprising
- i) water in an amount of from 0.1 to about 10 weight percent;
- ii) monochlorodifluoromethane in an amount of from about 1 to about 20 weight percent;
- and
- iii) a third blowing agent component selected from the group consisting of methylene chloride, 1,1,1-trichloroethane, and mixtures thereof in an amount of from 1 to about 20 weight percent,
- wherein all said weight percents are based on the weight of the polyol component.
Dependencies are inferred from the claim text.