Wax conversion process
AssigneeTexaco Inc.
InventorsJohn B. Holland, Gerald F. Prescott, Dann G. Roy, Avilino Sequeira, Jr., James R. Whiteman
Life of this patent
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Abstract
Hydrocarbon lube boiling range stock of high Pour Point may be catalytically hydrotreated to yield a product of high viscosity index and reduced Pour Point which is suitable as a lube base oil.
Claims18
The process for converting a waxy hydrocarbon charge of high Pour Point and containing at least about 40 w % paraffins to a hydrocarbon lube oil base stock product, of reduced Pour Point and high viscosity index, which comprises
- maintaining a bed of sulfur-tolerant catalyst, on a support of silica, alumina, silica-alumina, magnesia, or magnesia-alumina, containing 2-10 2 % non-noble Group VIII metal, 5-30 w % Group VI B metal, 0-2 w % phosphorus and 0-10 w % of halogen characterized by a Total Surface Area of 100-250 m.sup.2 /g and a pore size distribution as follows:
- ______________________________________ Pore Size Pore Volume cc/g ______________________________________ <100 .ANG. 0.20-0.50 100-160 .ANG. 0.01-0.05 >160 .ANG. 0.01-0.10 ______________________________________
- and a Pore Mode of 60.ANG.-100.ANG. diameter;
- passing waxy hydrocarbon charge of high Pour Point and containing at least 100 wppm sulfur and at least about 40 w % paraffins to said bed of catalyst;
- maintaining said bed of catalyst at wax conversion conditions including temperature of 550.degree. F.-900.degree. F., pressure of 300-5000 psig, space velocity LHSV of 0.1-10, and hydrogen feed rate of 500-10,000 SCFB thereby converting said waxy hydrocarbon charge of high Pour Point and containing at least about 100 wppm sulfur and at least about 40 w % paraffins to a hydrocarbon lube oil base stock product, of reduced Pour Point and high viscosity index;
- and
- recovering said hydrocarbon lube oil base stock product of reduced Pour Point and high viscosity index.
The process for converting a waxy hydrocarbon charge of high Pour Point and containing at least about 40 w % paraffins to a hydrocarbon lube oil base stock product, of reduced Pour Point and high viscosity index which comprises
- maintaining a first and a second bed of sulfur-tolerant catalyst, on a support of silica, alumina, silica-alumina, magnesia, or magnesia-alumina, containing 2-10 w % non-noble Group VIII metal, 5-30 w % Group VI B metal, 0-2 w % phosphorus and 0-10 w % of halogen characterized by a Total Surface Area of 100-250 m.sup.2 /g and a pore size distribution as follows:
- ______________________________________ Pore Size Pore Volume cc/g ______________________________________ <100.ANG. 0.20-0.50 100-160.ANG. 0.01-0.05 >160.ANG. 0.01-0.10 ______________________________________
- and a Pore Mode of 60.ANG.-90.ANG. diameter;
- passing waxy hydrocarbon charge of high Pour Point and containing at least 100 wppm sulfur and at least about 40 w % paraffins to said first bed of catalyst;
- maintaining said first bed of catalyst at wax conversion conditions including temperature of 550.degree. F.-900.degree. F., pressure of 300-5000 psig, space velocity LHSV of 0.1-10, and hydrogen feed rate of 500-10,000 SCFB thereby converting said waxy hydrocarbon charge of high Pour Point and containing at least about 40 w % paraffins to a first hydrocarbon lube oil base stock product, of reduced Pour Point and high viscosity index;
- recovering said first hydrocarbon lube oil base stock product of reduced Pour Point and high viscosity index;
- passing said first hydrocarbon product to said second bed of catalyst;
- maintaining said second bed of catalyst at temperature 100.degree. F.-300.degree. F. lower than the temperature of said first bed, at pressure of 300-5000 psig, space velocity LHSV o 0.1-10, and hydrogen feed rate of 5,000-10,000 SCFB thereby converting said first hydrocarbon product to a second hydrocarbon product particularly characterized by improved stability to ultraviolet light;
- and
- recovering said second hydrocarbon product.
The process for converting a waxy hydrocarbon charge of high Pour Point and containing at least about 40 w % paraffins to a hydrocarbon lube oil base stock product, of reduced Pour Point and high viscosity index which comprises
- maintaining a bed of sulfur-tolerant catalyst, on a support of silica, alumina, silica-alumina, magnesia, or magnesia-alumina, containing 2-10 w % non-noble Group VIII metal, 5-30 w % Group VI B metal, 0-2 w % phosphorus and 0.5-10 w % of halogen characterized by a Total Surface Area of 100-250 m.sup.2 /g and a pore size distribution as follows:
- ______________________________________ Pore Size Pore Volume cc/g ______________________________________ <100.ANG. 0.20-0.50 100-160.ANG. 0.01-0.05 >160.ANG. 0.01-0.10 ______________________________________
- and a Pore Mode of 60.ANG.-100.ANG. diameter;
- passing waxy hydrocarbon charge of high Pour Point and containing at least 100 wppm sulfur and at least about 40 w % paraffins to said bed of catalyst;
- maintaining said bed of catalyst at wax conversion conditions including temperature of 550.degree. F. -900.degree. F., pressure of 300-5000 psig, space velocity LHSV of 0.1-10, and hydrogen feed rate of 500-10,000 SCFB thereby converting said waxy hydrocarbon charge of high Pour Point and containing at least about 100 wppm sulfur and at least about 40 w % paraffins to a hydrocarbon lube oil base stock product, of reduced Pour Point and high viscosity index;
- and
- recovering said hydrocarbon lube oil base stock product of reduced Pour Point and high viscosity index.
Dependencies are inferred from the claim text.