Ignition apparatus for an internal combustion engine

An ignition apparatus for providing energy to a spark plug comprising:

• electromagnetic means having a north pole and an opposing south pole;
• piezoelectric crystal means for producing energy, wherein said piezoelectric crystal means is located between said poles, and wherein said electromagnetic means, in response to electrical excitation, compresses said piezoelectric crystal means, thereby causing an ignition energy to be provided from said piezoelectric crystal means for igniting said spark plug;
• and
• a substantially tubular electrically insulating elastomeric boot for housing said electromagnetic means and said piezoelectric crystal means, wherein said boot has an electromagnetic shield disposed thereon, said housed electromagnetic means and said piezoelectric crystal means are to be connected to said spark plug.

An ignition apparatus for providing energy to a spark plug having a predominant axis comprising:

• cup core means having a predominantly tubular geometry of a predetermined diameter located longitudinally along said axis, said cup core means having an open end bounded by a top edge, and a substantially closed end, wherein the substantially closed end is oriented perpendicular with said axis, and wherein the substantially closed end has an inside surface and an opposing outside surface with an aperture disposed therein, the aperture having a predetermined diameter, smaller than the predetermined diameter of said cup core means, emanating away from said axis and originating on the inside surface and continuing to the opposing outside surface;
• insulating means disposed on the inside surface of said cup core means and protruding through the aperture and extending away from the opposing outside surface, said insulating means having a feedthrough aperture disposed therein emanating away from said axis and originating away from the opposing outside surface of said cup core means and continuing to a top surface of said insulating means;
• ferrite core means having a top surface and an opposing bottom surface, the surfaces located parallel to, and the opposing bottom surface spaced apart from, the top edge of said cup core means, for providing an electrically insulating gap, wherein a protruding member extends away from the opposing bottom surface parallel to said axis;
• and
• piezoelectric crystal means disposed between the top surface of said insulating means and the protruding member of said ferrite core means, said piezoelectric crystal means for providing energy to said spark plug responsive to being compressed between the top surface of said insulating means and the protruding member of said ferrite core means.

A spark plug boot assembly for providing energy to a spark plug comprising:

• a boot having an exterior surface with a conductive material disposed thereon, said boot having a cable end portion for receiving an ignition cable, a plug portion for receiving said spark plug, the plug portion having an interior surface with a negative mating area, the negative mating area having a conductive material disposed thereon, the conductive material connected to the conductive material disposed on the exterior surface of said boot, the negative mating area providing a negative terminal to be connected to said spark plug, a positive mating area having a conductive material disposed thereon, the positive mating area located apart from and electrically isolated from the negative terminal and providing a positive terminal to be connected to said spark plug, and an interior cavity portion located between the cable end portion and the plug portion;
• electrically conductive heatsink means disposed into the interior cavity portion and having selective portions protruding through the exterior surface of said boot, wherein the selective portions are electrically connected to the conductive material disposed on the exterior surface of said boot;
• ferrite core means having a top surface disposed on a portion of said heatsink means, said ferrite core means having an electrically conductive portion disposed thereinto, wherein the conductive portion is electrically connected to said heatsink means;
• cup core means located in the interior cavity portion of said boot predominantly surrounding and spaced apart from said ferrite core means for providing an electrically insulating gap, said cup core means having a predominantly tubular geometry of a predetermined diameter with an open end and a substantially closed end, wherein the substantially closed end is located adjacent to the positive terminal of said boot, and wherein the substantially closed end has an inside surface and an opposing outside surface with an aperture disposed therein, the aperture having a predetermined diameter, smaller than the predetermined diameter of said cup core means, originating on the inside surface and continuing to the opposing outside surface;
• insulating means disposed on the inside surface of the substantially closed end of said cup core means and protruding through the aperture and extending towards the positive terminal of said boot, said insulating means having a feedthrough aperture disposed therein originating away from the opposing outside surface of said cup core means and continuing to a top surface of said insulating means, the feedthrough aperture having an electrically conductive material disposed therein and electrically connected to the positive terminal of said boot;
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• piezoelectric crystal means coupled between the conductive portion, disposed into said ferrite core means, and the electrically conductive material of said insulating means, wherein an electrical connection is provided at each of the couplings, and wherein said piezoelectric crystal means, responsive to a compression provided between said ferrite core means and said insulating means, provides an ignition energy through an electrical path including the electrically conductive material, the positive terminal of said boot, said spark plug, the negative terminal of said boot, the electrically conductive heatsink means, the conductive portion disposed into said ferrite core means and said piezoelectric crystal means.

An ignition apparatus for providing energy to a spark plug comprising:

• electromagnetic means having a north pole and an opposing south pole, said electromagnetic means having, an opening formed therein;
• insulating means disposed between the north pole and the opposing south pole, said insulating means having a conductive feedthrough aperture disposed therethrough extending through the opening of said electromagnetic means;
• piezoelectric crystal means for producing energy, wherein said piezoelectric crystal means is located between said poles, and wherein said electromagnetic means, in response to electrical excitation, compresses said piezoelectric crystal means, thereby causing an ignition energy to be provided from said piezoelectric crystal means;
• sustaining energy means for providing a sustaining energy;
• and
• combining means, coupled to the conductive feedthrough aperture of said insulating means, for combining the ignition energy provided by said piezoelectric crystal means and the sustaining energy provided by said sustaining energy means and providing a combined energy to ignite and sustain ignition of said spark plug.

An ignition apparatus for providing energy to a spark plug comprising:

• electromagnetic means having a north pole and an opposing south pole;
• piezoelectric crystal means for producing energy, wherein said piezoelectric crystal means is located between said poles, and wherein said electromagnetic means, in response to electrical excitation, compresses said piezoelectric crystal means, thereby causing an ignition energy to be provided from said piezoelectric crystal means
• sustaining energy means for providing a sustaining energy;
• and
• means for combining the ignition energy provided by said piezoelectric crystal means and the sustaining energy provided by said sustaining energy means and providing a combined energy to ignite and sustain ignition of said spark plug;
• and
• a substantially tubular electrically insulating elastomeric boot for housing said electromagnetic means, said piezoelectric crystal means, said sustaining energy means, and said means for combining, wherein said boot has an electromagnetic shield disposed thereon, said housed electromagnetic means, said piezoelectric crystal means, said sustaining energy means, and said means for combining are to be connected to said spark plug, and wherein the electromagnetic shield is to be electrically connected to a negative terminal of said spark plug.

A spark plug boot assembly for providing energy to a spark plug comprising:

• a substantially tubular elastomeric boot having an exterior surface with an electrically conductive material disposed thereon, said boot having a cable end portion for receiving an ignition cable, a plug portion for receiving said spark plug, the plug portion having an interior surface with a negative mating area, the negative mating area having an electrically conductive material disposed thereon, the electrically conductive material connected to the electrically conductive material disposed on the exterior surface of said boot, the negative mating area providing a negative terminal to be connected to said spark plug, a positive mating area having an electrically conductive material disposed thereon, the positive mating area located apart from and electrically isolated from the negative terminal and providing a positive terminal to be connected to said spark plug, and an interior cavity portion located between the cable end portion and the plug portion;
• electrically conductive heatsink means disposed into the interior cavity portion and having selective portions protruding through the exterior surface of said boot, wherein the selective portions are electrically connected to the conductive material disposed on the exterior surface of said boot;
• ferrite core means having a top surface disposed on a portion of said heatsink means, said ferrite core means having an electrically conductive portion disposed thereinto, wherein the conductive portion is electrically connected to said heatsink means;
• cup core means located in the interior cavity portion of said boot predominantly surrounding and spaced apart from said ferrite core means for providing an electrically insulating gap, said cup core means having a predominantly tubular geometry of a predetermined diameter with an open end and a substantially closed end, wherein the substantially closed end is located adjacent to the positive terminal of said boot, and wherein the substantially closed end has an inside surface and an opposing outside surface with an aperture disposed therein, the aperture having a predetermined diameter, smaller than the predetermined diameter of said cup core means, originating on the inside surface and continuing to the opposing outside surface;
• sustaining energy means for providing a sustaining energy;
• insulating means disposed on the inside surface of the substantially closed end of said cup core means and protruding through the aperture and extending towards the positive terminal of said boot, said insulating means having a feedthrough aperture disposed therein originating away from the opposing outside surface of said cup core means and continuing to a top surface of said insulating means, the feedthrough aperture having an electrically conductive material disposed therein and electrically connected to the positive terminal of said boot;
• piezoelectric crystal means coupled between the conductive portion, disposed into said ferrite core means, and the electrically conductive material of said insulating means, wherein an electrical connection is provided at each of the couplings, and wherein said piezoelectric crystal means, responsive to a compression provided between said ferrite core means and said insulating means, provides an ignition energy;
• and
• means for combining the ignition energy provided by said piezoelectric crystal means and the sustaining energy provided by said sustaining energy means and providing a combined energy to ignite and sustain ignition of said spark plug through an electrical path including;
• the electrically conductive material, the positive terminal of said boot, said spark plug, the negative terminal of said boot, the electrically conductive heatsink means.

A spark plug boot assembly for providing energy to a spark plug comprising:

• an ignition voltage generator comprising:
• a delay circuit for receiving a to be provided dwell signal,
• a one-shot circuit, responsive to said delay circuit,
• a driver circuit, responsive to said one-shot for driving a magnetic circuit for compressing a piezoelectric crystal, said crystal generating an ignition voltage, and
• an ignition voltage isolation circuit for receiving the ignition voltage generated by said piezoelectric crystal;
• a sustaining voltage supply comprising:
• an amplifier for amplifying a to be provided battery voltage and providing a sustaining voltage,
• a gate for receiving the sustaining voltage and, responsive to said dwell signal, for providing a gated sustaining voltage, and
• a sustaining voltage isolation circuit for receiving the sustaining voltage provided by said gate;
• and
• means for combining the ignition voltage provided by the ignition voltage isolation circuit and the sustaining voltage provided by the sustaining voltage isolation circuit and providing the combined energy to said spark plug.

A piezoelectric ignition system for igniting a spark plug comprising:

• an ignition controller for providing a dwell signal;
• an ignition boot comprising:
• electromagnetic means having a north pole and an opposing south pole;
• piezoelectric crystal means for producing energy, wherein said piezoelectric crystal means is located between said poles, and wherein said electromagnetic means, in response to electrical excitation, compresses said piezoelectric crystal means, thereby causing an ignition energy to be provided from said piezoelectric crystal means;
• sustaining energy means for providing a sustaining energy;
• means for combining the ignition energy provided by said piezoelectric crystal means and the sustaining energy provided by said sustaining energy means and providing a combined energy;
• and
• optical connection means for connecting the dwell signal from said ignition controller to said ignition boot, and wherein in response to a dwell signal said combined energy is provided to said spark plug.