Method and apparatus for providing refrigerated air

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an inclined evaporator coil over which high velocity process air passes in a direction having a downward velocity component;
• (b) a plurality of spray pipes, situated upstream of said evaporator coil, each of said spray pipes having a plurality of spray nozzles for periodically spraying a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon, said spray pipes and said spray nozzles being spaced such that said food grade aqueous propylene glycol solution may be sprayed through said nozzles to completely cover said evaporator coil, said spray nozzles being opposed and staggered, on 51/2 to 71/2 inch centers, so that said food grade aqueous propylene glycol solution sprayed from opposing nozzles creates a constant plane of intersection, dispensing said solution into a mist of droplets;
• (c) demisting means for eliminating any liquid aqueous propylene glycol particles which may become entrained in said process air;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, wherein said housing further comprises:
• (i) a process air inlet;
• and
• (ii) a process air outlet, said process air outlet being located at a 90.degree. angle from said process air inlet;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes in a direction substantially vertically downward;
• (b) a plurality of spray pipes, situated upstream of said evaporator coil, each of said spray pipes having a plurality of spray nozzles for periodically spraying a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon, said spray pipes and said spray nozzles being spaced such that said food grade aqueous propylene glycol solution may be sprayed through said nozzles to completely cover said evaporator coil, said spray nozzles being opposed and staggered, on 51/2 to 71/2 inch centers, so that said food grade aqueous propylene glycol solution sprayed from opposing nozzles creates a constant plane of intersection, dispensing said solution into a mist of droplets;
• (c) demisting means for eliminating any liquid aqueous propylene glycol particles which may become entrained in said process air;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, wherein said housing is configured so that said process air makes a 180.degree. turn after leaving said air refrigerator and before entering said demisting means, so that said process air enters said demisting means in a substantially vertically upward direction;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an inclined evaporator coil over which high velocity process air passes in a direction having a downward velocity component;
• (b) means situated upstream of said evaporator coil for periodically spraying a liquid defrosting solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) means situated downstream of said evaporator coil for collecting said liquid defrosting solution;
• (d) a primary demister for eliminating any liquid defrosting solution droplets which may become entrained in said high velocity process air;
• (e) a housing surrounding said air refrigerator, sized to provide an air face velocity across said evaporator coil of about 500 to 650 fpm;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an inclined evaporator coil over which high velocity process air passes in a direction having a downward velocity component;
• (b) means situated upstream of said evaporator coil for periodically spraying a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) means situated downstream of said evaporator coil for collecting said liquid defrosting solution;
• (d) a primary demister for eliminating any liquid aqueous propylene glycol particles which may become entrained in said high velocity process air, wherein said primary demister further comprises a plurality of corrugated plates, forming zig-zag passages of said process air to pass through, said corrugated plates being spaced approximately one (1) inch apart and being housed in a rigid frame structure which forms an air/liquid tight seal preventing any air/liquid from by-passing said primary demister;
• (e) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities of about 500 to 560 fpm across said evaporator coil and about 400 to 600 fpm across said primary demister, said housing further comprising:
• (i) a process air inlet;
• and
• (ii) a process air outlet, said process air outlet being located at a 90.degree. angle from said process air inlet;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes in a direction substantially vertically downward;
• (b) means situated upstream of said evaporator coil for periodically spraying and for collecting a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) a primary demister for eliminating any liquid aqueous propylene glycol particles which may become entrained in said high velocity process air, wherein said primary demister further comprises a plurality of corrugated plates, forming zig-zag passages of said process air to pass through, said corrugated plates being spaced approximately one (1) inch apart and being housed in a rigid frame structure which forms an air/liquid tight seal preventing any air/liquid from by-passing said primary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities of about 500 to 560 fpm across said evaporator coil and about 400 to 600 fpm across said primary demister, wherein said housing is configured so that said process air makes a 180.degree. turn after leaving said air refrigerator and before entering said primary demister, so that said process air enters said demisting means in a substantially vertically upward direction;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes in a direction substantially vertically downward;
• (b) means situated upstream of said evaporator coil for periodically spraying a liquid defrosting solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) means situated downstream of said evaporator coil for collecting said liquid defrosting solution;
• (d) a primary demister for eliminating any liquid defrosting solution droplets which may become entrained in said high velocity process air;
• (e) an auxiliary demister for eliminating any liquid defrosting solution droplets which may become entrained in said high velocity process air;
• (f) a housing surrounding said air refrigerator, said spraying means and said primary and auxiliary demisters;
• wherein said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes;
• (b) means for periodically spraying and for collecting a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) an auxiliary demister for eliminating any liquid aqueous propylene glycol particles which may become entrained in said high velocity process air, wherein said auxiliary demister further comprises:
• (i) at least two sheets of diamond mesh;
• (ii) at least one sheet of woven wire mesh encased between said diamond mesh sheets;
• and
• (iii) a frame structure for housing said sheets of diamond mesh and said sheet of woven wire mesh, said frame structure forming an air/liquid tight seal preventing any air/liquid from by-passing said auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities of about 500 to 650 fpm across said evaporator coil and about 400 to 600 fpm across said auxiliary demister, said housing further comprising:
• (i) a process air inlet;
• and
• (ii) a process air outlet, said process air outlet being located at a 90.degree. angle from said process air inlet;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes;
• (b) means for periodically spraying and for collecting a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) an auxiliary demister for eliminating any liquid aqueous propylene glycol particles which may become entrained in said high velocity process air, wherein said auxiliary demister further comprises:
• (i) at least two sheets of diamond mesh;
• (ii) at least one sheet of woven wire mesh encased between said diamond mesh sheets;
• and
• (iii) a frame structure for housing said sheets of diamond mesh and said sheet of woven wire mesh, said frame structure forming an air/liquid tight seal preventing any air/liquid from by-passing said auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities of about 500 to 650 fpm across s id evaporator coil and about 400 to 600 fpm across said auxiliary demister, wherein said housing is configured so that said process air makes a 180.degree. turn after leaving said air refrigerator and before entering said auxiliary demister
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an inclined evaporator coil over which high velocity process air passes in a direction having a downward velocity component;
• (b) means situated upstream of said evaporator coil for periodically spraying and for collecting a liquid defrosting solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) demisting means for eliminating any liquid defrosting solution droplets which may become entrained in said high velocity process air, wherein said demisting means comprises a primary demister and an auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes;
• (b) means for periodically spraying and for collecting a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) demisting means for eliminating any liquid aqueous propylene glycol particles which may become entrained in said high velocity process air, wherein said demisting means comprises a primary demister and an auxiliary demister,
• (i) said primary demister comprising a series of corrugated plates, spaced approximately one (1) inch apart, forming zig-zag passages of said process air to pass through, said corrugated plates being housed in a rigid frame structure which forms an air/liquid tight seal preventing any air/liquid from by-passing said primary demister;
• (ii) said auxiliary demister comprising
• at least two sheets of diamond mesh;
• at least one sheet of woven wire mesh encased between said diamond mesh sheets;
• and
• a frame structure for housing said sheets of diamond mesh and said sheet of woven wire mesh, said frame structure forming an air/liquid tight seal preventing any air/liquid from by-passing said auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities across said primary and auxiliary demisters of about 400 to 600 fpm, and across said evaporator coil of about 500 to 650 fpm, said housing further comprising:
• (i) a process air inlet;
• and
• (ii) a process air outlet, said process air outlet being located at a 90.degree. angle from said process air inlet;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes;
• (b) means for periodically spraying and for collecting a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon;
• (c) demisting means for eliminating any liquid aqueous propylene glycol particles which may become entrained in said high velocity process air, wherein said demisting means comprises a primary demister and an auxiliary demister,
• (i) said primary demister comprising a series of corrugated plates, spaced approximately one (1) inch apart, forming zig-zag passages of said process air to pass through, said corrugated plates being housed in a rigid frame structure which forms an air/liquid tight seal preventing any air/liquid from by-passing said primary demister;
• (ii) said auxiliary demister comprising
• at least two sheets of diamond mesh;
• at least one sheet of woven wire mesh encased between said diamond mesh sheets;
• and
• a frame structure for housing said sheets of diamond mesh and said sheet of woven wire mesh, said frame structure forming an air/liquid tight seal preventing any air/liquid from by-passing said auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities across said primary and auxiliary demisters of about 400 to 600 fpm, and across said evaporator coil of about 500 to 650 fpm, wherein said housing is configured so that said process air makes a 180.degree. turn after leaving said air refrigerator and before entering said demisting means:
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes;
• (b) a plurality of spray pipes, each of said spray pipes having a plurality of spray nozzles for spraying a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon, said spray pipes and said spray nozzles being so spaced such that said food grade aqueous propylene glycol solution may be sprayed through said nozzles to completely cover said evaporator coil, said spray nozzles being staggered, on 51/2 to 71/2 inch centers, so that said food grade aqueous propylene glycol solution sprayed therefrom creates a constant plane of intersection;
• (c) demisting means for eliminating any liquid aqueous propylene glycol particles which may become entrained in said process air, wherein said demisting means comprises a primary demister and an auxiliary demister,
• (i) said primary demister comprising a series of corrugated plates, spaced approximately one (1) inch apart, forming zig-zag passages of said process air to pass through, said corrugated plates being housed in a rigid frame structure which forms an air/liquid tight seal preventing any air/liquid from by-passing said primary demister;
• (ii) said auxiliary demister comprising;
• at least two sheets of diamond mesh;
• at least one sheet of woven wire mesh encased between said diamond mesh sheets;
• and
• a frame structure for housing said sheets of diamond mesh and said sheet of woven wire mesh, said frame structure forming an air/liquid tight seal preventing any air/liquid from by-passing said auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities across said primary and auxiliary demisters of about 400 to 600 fpm and across said evaporator coil of about 500 to 650 fpm, said housing further comprising, a process air inlet and a process air outlet, said process air outlet being located at a 90.degree. angle from said process air inlet;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

An apparatus for providing refrigerated process air, comprising:

• (a) an air refrigerator, comprising an evaporator coil over which high velocity process air passes;
• (b) a plurality of spray pipes, each of said spray pipes having a plurality of spray nozzles for spraying a food grade aqueous propylene glycol solution on said evaporator coil to absorb any frost which may accumulate thereon, said spray pipes and said spray nozzles being so spaced such that said food grade aqueous propylene glycol solution may be sprayed through said nozzles to completely cover said evaporator coil, said spray nozzles being staggered, on 51/2 to 71/2 inch centers, so that said food grade aqueous propylene glycol solution sprayed therefrom creates a constant plane of intersection;
• (c) demisting means for eliminating any liquid aqueous propylene glycol particles which may become entrained in said process air, wherein said demisting means comprises a primary demister and an auxiliary demister,
• (i) said primary demister comprising a series of corrugated plates, spaced approximately one (1) inch apart, forming zig-zag passages of said process air to pass through, said corrugated plates being housed in a rigid frame structure which forms an air/liquid tight seal preventing any air/liquid from by-passing said primary demister;
• (ii) said auxiliary demister comprising;
• at least two sheets of diamond mesh;
• at least one sheet of woven wire mesh encased between said diamond mesh sheets;
• and
• a frame structure for housing said sheets of diamond mesh and said sheet of woven wire mesh, said frame structure forming an air/liquid tight seal preventing any air/liquid from by-passing said auxiliary demister;
• (d) a housing surrounding said air refrigerator, said spraying means and said demisting means, said housing sized to provide air face velocities across said primary and auxiliary demisters of about 400 to 600 fpm and across said evaporator coil of about 500 to 650 fpm, said housing further being configured so that said process air makes a 180.degree. turn after leaving said air refrigerator and before entering said demisting means;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an inclined evaporator coil in a direction having a downward velocity component;
• (b) periodically spraying a liquid defrosting solution, from spray nozzles located on spray pipes situated upstream of the evaporator coil, onto the evaporator coil to absorb any frost which may accumulate thereon;
• (c) eliminating substantially all entrained liquid defrosting solution particles from said process air;
• whereby said high velocity air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an evaporator coil, at air face velocity across said evaporator coil of about 500 to 650 fpm;
• (b) spraying liquid defrosting solution on the evaporator coil, for approximately three (3) to five (5) minutes, from spray nozzles which are staggered on spray pipes so that said liquid defrosting solution sprayed therefrom creates constant plane of intersection and completely covers said evaporator coil, to absorb any frost which may accumulate thereon;
• (c) eliminating any entrained liquid defrosting solution particles from said process air;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an inclined evaporator coil in a direction having a downward velocity component;
• (b) periodically spraying a liquid defrosting solution on the evaporator coil from a location upstream of the evaporator coil to absorb any frost which may accumulate thereon;
• (c) eliminating any entrained liquid defrosting solution particles from said process air by passing said process air through a primary demister;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an inclined evaporator coil in a direction having a downward velocity component;
• (b) periodically spraying a liquid defrosting solution onto the evaporator coil from a location upstream of the evaporator coil to absorb any frost which may accumulate thereon;
• (c) eliminating any entrained liquid defrosting solution particles from said process air by passing said process air through a primary demister;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an inclined evaporator coil in a direction having a downward velocity component;
• (b) periodically spraying a liquid defrosting solution onto the evaporator coil from a location upstream of the evaporator coil to absorb any frost which may accumulate thereon;
• (c) eliminating any entrained liquid defrosting solution particles from said process air by passing said process air through a primary demister and an auxiliary demister;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an evaporator coil;
• (b) reducing the velocity of said process air;
• (c) spraying a liquid defrosting solution on the evaporator coil to absorb any frost which may accumulate thereon;
• (d) eliminating any entrained liquid defrosting solution particles from said process air;
• and
• (e) increasing the velocity of said process air;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.

A method of providing refrigerated process air, comprising the steps of:

• (a) drawing high velocity process air over an evaporator coil at approximately 500 to 650 fpm;
• (b) initiating a defrost cycle by reducing the velocity of said process air to approximately 450 to 550 fpm across said evaporator coil, by bypassing a portion of said process air around said evaporator coil through a volume control damper;
• (c) spraying a liquid defrosting solution on the evaporator coil for about three (3) to five (5) minutes, to absorb any frost which may accumulate thereon, said liquid defrosting solution being sprayed through spray nozzles located on spray pipes, said liquid defrosting solution being provided to said spray nozzles at an inlet pressure of 15 psig. at a loading of about 2.7 gpm (nominally) per sq. ft. of evaporator coil surface area;
• (d) eliminating any entrained liquid defrosting solution particles from said process air by passing said process air through a primary demister and an auxiliary demister;
• (e) allowing said liquid defrosting solution to drain by gravity for approximately 15 to 60 minutes;
• (f) ending said defrost cycle by closing said volume control damper which increases the velocity of said process air to 500 to 650 fpm across said evaporator coil;
• whereby said high velocity process air may be refrigerated in an essentially frost-free manner.