Quick connect electrical connector

A quick connect electrical connector for the bare ends of a pair of electrical wires comprising,

• a nonconductive female coupling member, said female coupling member having a connection chamber therein and a threaded internal wall,
• a metal connector member and means fixedly securing said metal connector member on an end of one of said pair of electrical wires, said metal connector member being positioned in said connection chamber and having a conically-shaped end surface tapering inwardly to a tip to provide a wire engaging and guiding surface for the end of the other of said pair of electrical wires,
• a nonconductive male coupling member, said nonconductive male coupling member having a bore therethrough along an axis thereof, said bore having first and second ends, said first end of said bore having a conically-shaped annular wall surface which is complementary to said conically-shaped end surface on said metal connector member, and a threaded external surface for threaded engagement with the threaded internal bore in said female coupling member, said conically-shaped surfaces being spaced a variable distance S apart, whereby, when a bare end of said other of said pair of wires is introduced into said bore in said male coupling member, it is guided off said axis by said conically-shaped end surface on said metal connector member to a position between said spaced conically-shaped surfaces, and rotation of one of said coupling members relative to the other of said coupling members reduces the distance S to clamp said end of said other of said pair of wires between said conically-shaped surfaces and wherein said metal connector having a shank portion and a bore in said shank portion with an end of said one of said pair of wires therein, and a crimp formed in said shank portion to secure said end of said one of said pair of wires thereto.

A quick blind connect electrical connector for the bare end of an electrical wire comprising:

• a nonconductive first coupling member, said first coupling member having a connection chamber with a threaded wall and a central axis,
• a nonconductive second coupling member having a threaded wall, said nonconductive second coupling member having a through bore with first and second ends, a first end of said through bore having a first conically-shaped annular wall surface,
• a metal connector member, said metal connector member being positioned in said connection chamber and having a second conically-shaped end surface tapering inwardly to a tip,
• said conically-shaped surfaces being spaced a variable distance S apart when said threaded surfaces are engaged, said second end of said through bore including a further conical surface having an apex end for:
• (1) guiding loose wire strands to said apex end, and (2) preventing insulation on said other pair of wires from being jammed into the space between the first and second conically-shaped surfaces,
• whereby, when said first and second coupling members are partially threaded together and then a bare end of said electrical wire is introduced into said second end of said through bore in said second coupling member, said wire end is guided off said central axis by said conically-shaped end surface to a position between said spaced conically-shaped, and rotation of one of said coupling members relative to the other coupling members engages said threads to reduce the distance S and clamp said bare end of said electrical wire between said first and second conically-shaped surfaces.

A method of making blind quick connect electrical connection to a bare electrical wire comprising:

• providing a molded nonconductive female coupling member with a connection chamber having an internally threaded wall and a central axis, and a nonconductive male coupling member having an externally threaded wall engaged with said internally threaded wall, the male coupling member having a bore therethrough and having a corresponding central axis, a first end of said bore having a first conically-shaped annular wall surface, a metal connector member, said metal connector member being positioned in said connection chamber and having a second conically-shaped surface form tapering inwardly to a tip to a wire guiding and engaging surface for the end of said electrical wire, said first and second conically-shaped surfaces being spaced a variable distance S apart, a second end of said bore having a third conical surface for guiding loose wire strands of the electrical wire to the central axis and preventing insulation on said electrical wire from being jammed into the space between the first and second conically-shaped surfaces,
• partially threading said first and second coupling members together and then inserting said wire end into said second end of said bore in said male coupling member and guiding said wire end off said central axis by said second conically-shaped surface to a position between said spaced first and second conically-shaped surfaces, and
• rotating one of said coupling members relative to the other engages threads to reduce the distance S and clamp said end of said wire between said first and second conically-shaped surfaces.

A device for making blind quick connect electrical connection to a bare electrical wire comprising:

• a first nonconductive coupling member having a connection chamber having an internally threaded wall and a central axis, and a second nonconductive coupling member having an externally threaded wall and a bore therethrough and having a corresponding central axis, a first end of said bore having a first conically-shaped annular wall surface, a metal connector member, said metal connector member and being positioned in said connection chamber and having a second conically-shaped surface tapering inwardly to a tip to a wire guiding and engaging surface for guiding the end of said electrical wire off said central axis and between said first and second conically-shaped surfaces without first disassembling said first and second coupling members, said first and second conically-shaped surfaces being spaced a variable distance S apart, a second end of said bore having a third conical surface, for guiding loose wire stands of the electrical wire to the central axis and preventing insulation on said other pair of wires from being jammed into the space between the first and second conically-shaped surfaces,
• said externally threaded wall being threadably engaged with said internally threaded wall such that rotation of one of said coupling members relative to the other reduces said distance S and clamps said end of said wire between said conically-shaped surfaces.