Method and means for improving molten metal furnace charging efficiency
AssigneePremelt Systems, Inc.
InventorsLarry D. Areaux, Robert J. Behnke
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AssigneePremelt Systems, Inc.
InventorsLarry D. Areaux, Robert J. Behnke
Estimating the term…
Utilization of metal chips, especially scrap metal chips, particularly brass and aluminum, by introduction of the metal chips into a pool of molten metal of which they are formed or an alloy thereof, with minimization of fuel cost, heat loss, and minimal conversion of the metal at the surface of the molten metal pool to metal oxide, as well as an increase in the yield of utilizable metal from the remelting or recycling operation, by maintaining a non-oxidizing atmosphere at the surface of the molten metal pool and optionally utilizing vaporized residual impurities from chips being recycled such as oil, lacquer, or similar vaporizable impurity to assist in maintaining the non-oxidizing atmosphere, thereby permitting elimination of impurity-removal steps previously required for preparation of the chips for recycling by introduction into such a molten metal pool, and thereby also conveniently and simultaneously substantially reducing environmental pollution from vaporizable contaminants, fumes, and decomposition products of combustion thereof. Apparatus for use in the process, including a furnace charge-well cover and associated hood, is also disclosed.
A method for the industrial utilization of metal chips which involves the introduction of metal chips into a molten metal pool in a charge well of a furnace for melting therein, comprising the steps of:
A method for the industrial utilization of metal chips which involves the introduction of metal chips into a molten metal pool in a charge well of a furnace for melting therein, comprising the steps of:
A method for the industrial utilization of metal chips which involves the introduction of metal chips into a molten metal pool in a charge well of a furnace for melting therein, comprising the steps of:
A method for the industrial utilization of metal chips which involves the introduction of metal chips into a molten metal pool in a charge well of a furnace for melting therein, comprising the steps of:
A method for the industrial utilization of metal chips which involves the introduction of metal chips into a molten metal pool in a charge well of a furnace for melting therein, comprising the steps of:
Apparatus for use in conjunction with the charge well of a furnace having therein a molten metal pool into which metal chips are introduced for melting, comprising a heat- and flame-resistant cover adapted to lie at or in close proximity to the surface of said molten metal pool, to cover at least a substantial portion of the area of said charge well, and so located and adapted to retain inert gas or gas generated by vaporization of vaporizable contaminants introduced into said molten metal pool at the surface of said molten metal pool in said charge well over a substantial portion of the surface thereof and thus to maintain a non-oxidizing atmosphere at the surface of said molten metal pool in said charge well,
Apparatus for use in conjunction with the charge well of a furnace having therein a molten metal pool into which metal chips are introduced for melting, comprising a heat- and flame-resistant cover adapted to lie at or in close proximity to the surface of said molten metal pool, to cover at least a substantial portion of the area of said charge well, and so located and adapted to retain inert gas or gas generated by vaporization of vaporizable contaminants introduced into said molten metal pool at the surface of said molten metal pool in said charge well over a substantial portion of the surface thereof and thus to maintain a non-oxidizing atmosphere at the surface of said molten metal pool in said charge well,
Apparatus for use in conjunction with the charge well of a furnace having therein a molten metal pool into which metal chips are introduced for melting, comprising a heat- and flame-resistant cover adapted to lie at or in close proximity to the surface of said molten metal pool, to cover at least a substantial portion of the area of said charge well, and so located and adapted to retain inert gas or gas generated by vaporization of vaporizable contaminants introduced into said molten metal pool at the surface of said molten metal pool in said charge well over a substantial portion of the surface thereof and thus to maintain a non-oxidizing atmosphere at the surface of said molten metal pool in said charge well,
Apparatus for use in conjunction with the charge well of a furnace having therein a molten metal pool into which metal chips are introduced for melting, comprising a heat- and flame-resistant cover adapted to lie at or in close proximity to the surface of said molten metal pool, to cover at least a substantial portion of the area of said charge well, and so located and adapted to retain inert gas or gas generated by vaporization of vaporizable contaminants introduced into said molten metal pool at the surface of said molten metal pool in said charge well over a substantial portion of the surface thereof and thus to maintain a non-oxidizing atmosphere at the surface of said molten metal pool in said charge well,
Apparatus for use in conjunction with the charge well of a furnace having therein a molten metal pool into which metal chips are introduced for melting, comprising a heat- and flame-resistant cover adapted to lie at or in close proximity to the surface of said molten metal pool, to cover at least a substantial portion of the area of said charge well, and so located and adapted to retain inert gas or gas generated by vaporization of vaporizable contaminants introduced into said molten metal pool at the surface of said molten metal pool in said charge well over a substantial portion of the surface thereof and thus to maintain a non-oxidizing atmosphere at the surface of said molten metal pool in said charge well,
Apparatus for use in conjunction with the charge well of a furnace having therein a molten metal pool into which metal chips are introduced for melting, comprising a heat- and flame-resistant cover adapted to lie at or in close proximity to the surface of said molten metal pool, to cover at least a substantial portion of the area of said charge well, and so located and adapted to retain inert gas or gas generated by vaporization of vaporizable contaminants introduced into said molten metal pool at the surface of said molten metal pool in said charge well over a substantial portion of the surface thereof and thus to maintain a non-oxidizing atmosphere at the surface of said molten metal pool in said charge well, wherein exit ports are provided in or around said cover when said cover is in place over said charge well to permit the controlled escape of gas from said charge well.
Dependencies are inferred from the claim text.