Web unwinding apparatus and method

The method of unwinding a web from a web roll supported upon a cradle formed in an endless belt between two opposed spaced substantially parallel level rolls in substantial alignment in a horizontal plane and at all times during unwinding out of contact with portions of said belt engaging said rolls, comprising the steps of:

• passing said endless belt about said parallel level rolls and at least one guide roll positioned beneath said parallel level rolls forming a loop about said rolls in order to provide proper tracking during unwinding by engagement between an inner surface of said belt and said guide roll;
• sensing any misalignment of the belt;
• signaling the direction of the movement of the belt necessary to correct such misalignment;
• moving said guide rolls about which the belt passes in open width responsive to said signaling along such a predetermined path as to exert a force tending to vary the length of said belt substantially equal at each edge thereof;
• and
• maintaining said driven belt with sufficient tension to limit contact between said belt and said guide roll.

A guide for positioning a tubular core for surface unwinding a web in open width comprising:

• a pair of upright core engaging members paced to accommodate the full length of a core therebetween;
• mans carrying each of said upright core engaging members for movement in and out of engageable relation with a respective end of said core;
• and
• said means including a mounting for positioning each of said upright core engaging members in inwardly and downwardly tapering relation with a respective end of said core when in operable position in engageable relation with said core therebetween during winding or unwinding;
• whereby a lower edge portion only of each end of said core is engageable by a core engaging member.

Apparatus for unwinding a web in open width from a web roll carried upon a tubular core comprising:

• a driven endless belt forming a loop having a substantially horizontal run between a pair of spaced horizontal rolls about which said belt is passed forming a cradle for supporting said web roll in alignment with said spaced rolls and for unwinding said web roll out of contact with portions of said belt engaging either of said rolls at all times during unwinding;
• `a pair of spaced guide member carried opposite respective ends of said core;
• means for moving at least one of said horizontal rolls outwardly for tightening is endless belt for facilitating replacement of an empty tubular core with a fully wound core;
• and
• means raising said spaced guide members out of the way when placing a fully wound tubular core upon said belt.

A guide for positioning a tubular core for surface winding or unwinding a web in open width comprising:

• a pair of spaced aligned rolls;
• an endless belt forming a loop carried about said rolls forming a cradle for supporting said tubular core;
• a pair of members spaced to accommodate in excess of the full length of a core so as to permit placement of the core therebetween so as to limit movement of the core therebetween on said belt;
• means carrying each of said members for movement in and out of engageable relation with a respective end of said core so as to so limit said movement;
• and
• said means including a mounting for positioning each of said members when in operable position in engageable relation with respect to said core during winding or unwinding as to limit said movement;
• whereby only one of said members is in engageable relation in respect to a core at a time.

Apparatus for unwinding a web from a web roll comprising:

• a pair of spaced transverse substantially level upper rolls;
• an oscillatable transversely aligned lower roll;
• endless belt forming a loop having a width in excess of the width of said web extending about said upper and lower rolls;
• said belt having a substantially horizontal upper run between said level upper rolls forming a cradle between said upper rolls for supporting and at all times during unwinding maintaining said web roll out of contact with portions of said belt engaging either of said upper rolls and for unwinding the web therefrom;
• means driving at least one of said rolls for driving said belt;
• a longitudinal frame pivotal about a central point carrying said oscillatable lower roll for rotation therein;
• power operated means for pivotally adjusting said oscillatable roll for guiding said belt;
• and
• sensing means actuated by said belt for actuating said power operated means adjusting the position of said longitudinal frame oscillating said transverse lower roll for guiding said belt.