Triaryl phosphate ester composition and process for its preparation
AssigneeFMC Corporation
InventorsLouis T. Gunkel, Douglas G. Placek, Michael P. Marino, Jr., John Crosby, Sundeep G. Shankwalkar
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Abstract
The invention is a novel composition of alkylated phenyl phosphate esters comprising by weight 1% to 20% trialkylphenyl phosphate, 10% to 50% dialkylphenyl monophenyl phosphate, 15% to 60% monoalkylphenyl diphenyl phosphate and less than 2% triphenyl phosphate and a process for preparing the composition comprising passing the composition at least once through a thin film evaporator at a temperature of about 200.degree. C. to about 250.degree. C. at a pressure sufficiently less than 5 kPa to evaporate about 5% to about 30% of the composition.
Claims12
A composition of mixed alkylated triphenyl phosphate esters comprising by weight 1% to 20% trialkylphenyl phosphate, 10% to 50% dialkylphenyl monophenyl phosphate, 15% to 60% monoalkylphenyl diphenyl phosphate and less than 2% triphenyl phosphate, wherein the alkyl moieties are selected from the group consisting of isopropyl, isobutyl, tertiary-butyl, isoamyl and tertiary-amyl.
A process for purifying a composition of mixed alkylated triphenyl phosphate esters also containing from about 5% to about 50% by weight unalkylated triphenyl phosphate, the process comprising passing the composition at least once through a thin film evaporator, concomitantly agitating the surface of the composition and heating the composition at a temperature of about 200.degree. C. to about 250.degree. C. at a pressure sufficiently less than 5 kPa to evaporate about 5% to about 30% of the composition and withdrawing the residue as product without substantial condensation of vapor into the residue, thereby reducing the concentration of unalkylated triphenyl phosphate in the product.
In a process for manufacturing mixed alkylated phosphate esters by the steps of alkylating phenol to a mixture of phenol and alkylated phenol, reacting the mixture of phenol and alkylated phenol with phosphorus oxychloride to form a composition of mixed alkylated triphenyl phosphate esters containing from about 5% to about 50% by weight unalkylated triphenyl phosphate, the improvement comprising purifying the composition mixture by passing the composition at least once through a thin film evaporator and concomitantly agitating the surface of the composition and heating the composition at a temperature of about 200.degree. C. to about 250.degree. C. at a pressure sufficient to evaporate about 5% to about 30% of the composition as vapor and withdrawing the residual mixed alkylated triphenyl phosphate ester from the thin film evaporator as product without substantial condensation of vapor therein, thereby producing a mixed alkylated triphenyl phosphate ester product with a reduced concentration of unalkylated triphenyl phosphate therein.
Dependencies are inferred from the claim text.