Water soluble alcohol based nonwoven binder for water swellable, soluble or sensitive fibers
AssigneeH. B. Fuller Licensing & Financing, Inc.
InventorsStewart C. Anderson, Richard Malmsten
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Abstract
An alcohol based, water soluble binder composition for nonwoven material made from water swellable, water soluble or water sensitive fibers and related substances is provided comprising a substantially anhydrous solution of an acrylic polymeric resin, and an alcohol diluent. The water soluble binder composition effectively binds water swellable, water soluble or water sensitive fibers into a nonwoven material such as a fabric; the nonwoven material comprising a nonwoven web of a water swellable, soluble or sensitive fiber component.
Claims4
A nonwoven, water soluble binder composition useful for binding water swellable, water soluble or water sensitive fibers, in which said binder composition is a substantially anhydrous liquid comprising:
- (a) about 50 to 70 wt-% of a neutralization product of:
- (i) a water soluble polymeric resin comprising about 10 to 65 wt-% of a C.sub.1-6 alkyl acrylate monomer, about 10 to 70 wt-% of a C.sub.1-6 alkyl methacrylate monomer, and about 15 to 25 wt-% of an alpha, beta ethylenically unsaturated carboxylic acid monomer;
- and
- (ii) an alkali metal hydroxide;
- wherein said neutralization product has a mole ratio of alkali metal hydroxide to acid monomer of about 1:4 to 1:10 and has a controlled rate of solubilization resulting in a dissolution time of about 1 to 42 minutes which can be varied based on the concentration of acid monomer and alkali metal hydroxide utilized to generate the neutralization product;
- and
- (b) about 30 to 50 wt-% of an alcoholic diluent;
- wherein said polymeric resin has a glass transition temperature of about -18.degree. to +80.degree. C., and can bind the water swellable, soluble or sensitive fibers into a nonwoven material without causing the fibers to react to the binder composition.
Dependencies are inferred from the claim text.