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US 5,182,344 AGranted
Curing polyester or polycarbonate and polyepoxide with polyorgano phosphorous catalyst
AssigneeThe Dow Chemical Company
InventorTheodore L. Parker
Life of this patent
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Abstract
Thermoformable, thermosettable resins essentially free of secondary alcohol groups are obtained by reaction of oxiranes in active hydrogen-free polyepoxide with carboxylate and/or carbonate groups in active hydrogen-free aryl polyesters, polycarbonates or copolyestercarbonates in the presence of catalytically effective amounts of certain polyorgano phosphonium or phosphine iminium salts.
Claims38
The method of making a latently thermosettable, thermoplastic resin mass which includes the following steps:
- A. selecting a composition which comprises
- (a) an aromatic polyester essentially free of active hydrogens,
- (b) a compatible polyepoxide essentially free of active hydrogens, and
- (c) a catalytically effective amount of a catalyst for the reaction of ester groups in said polyester with oxiranes in said polyepoxide;:
- the number ratio of said oxiranes to said ester groups being within the range of from about 0.8/1 to about 2.25/1,
- and said catalyst being a polyorgano, pentavalent phosphorous salt which, when
- (1) said polyester is a polycarbonate prepared from bisphenol A and phosgene and has a weight average molecular weight of about 24,000,
- (2) said polyepoxide is the diglycidylether of bisphenol A,
- (3) the polycarbonate to polyepoxide ratio by weight is 42.5/57.5 and the amount of said catalyst is 0.015 mmoles per gram of the total weight of polycarbonate and polyepoxide, and
- (4) the polycarbonate, polyepoxide and catalyst are mixed together and the Secant Onset Temperature of the resultant mixture determined,
- results in said temperature being within the range extending from above 125.degree. C. to the highest temperature at which said composition can be melt-processed without deteriorating or prematurely setting up, and
- B. converting a body of said composition, by melt-processing it at or above a first temperature, to a shaped mass which is partially cured to an extent such that if it is cooled as necessary until it solidifies and then reheated, it can be further melt-processed at a temperature higher than said first temperature.
9 more elements
Dependencies are inferred from the claim text.