Photovoltaic device having an improved collector grid
AssigneeUnited Solar Systems Corporation
InventorsPrem Nath, Craig Vogeli
Life of this patent
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Abstract
An improved photovoltaic device in which an electrically conductive adhesive is employed to affix the grid structure to the upper electrode thereof. By appropriately selecting the resistivity of the conductive adhesive, normal photogenerated current flow is readily accommodated, while shunted current flow, through patent or latent defects is substantially eliminated.
Claims23
A photovoltaic device having an improved charge carrier collection assembly, said device comprising an electrically conductive substrate electrode, an active body of semiconductor material disposed over the electrically conductive substrate electrode and adapted to provide for the photogeneration of charge carriers in response to light energy incident thereupon, a layer of transparent conductive material disposed over at least a portion of said body of semiconductor material to facilitate the collection of said photogenerated charge carriers, and a current collecting grid disposed over said layer of transparent conductive material, the improvement comprising in combination:
- a body of conductive adhesive, having a resistivity in the range of 10,000 to 30,000 ohms per square, operatively disposed between said grid and said layer of transparent conductive oxide, whereby
- said grid is secured to said layer of transparent conductive material at least in part by said body of conductive adhesive and the resistivity of said body of conductive adhesive prevents catastrophic current flow therethrough.
A method of improving the charge carrier collection assembly for a photovoltaic device, said device comprising an electrically conductive substrate electrode, a photoactive body of semiconductor material disposed over the electrically conductive substrate electrode and adapted to photogenerate charge carriers in response to light energy incident thereon, a layer of transparent conductive material disposed over at least a portion of said body of semiconductor material to facilitate the collection of said photogenerated charge carriers, and a current collecting grid disposed over said layer of transparent conductive material, the improved method comprising the step of:
- securing said current collecting grid stop said layer of transparent conductive material at least in part by a body of an electrically conductive adhesive having a resistivity in the range of 10,000 to 30,000 ohms per square.
A method of providing a current collecting grid upon a photovoltaic device including the steps of:
- providing an electrically conductive foil;
- securing said foil to the light incident surface of the photovoltaic device with a body of a curable, electrically conductive adhesive;
- partially curing said body of adhesive;
- removing a portion of said foil, subsequent to the step of partially curing the body of adhesive, so as to form said current collecting grid;
- removing a portion of said partially cured body of adhesive, which portion corresponds to the portion of said foil which was removed so, as to provide a non-removed portion of partially cured adhesive;
- and,
- fully curing the non-removed portion of adhesive.
Dependencies are inferred from the claim text.