Zirconium oxide and nitride coated prosthesis for wear and corrosion resistance
OwnerJames A. Davidsoninventor
Life of this patent
Estimating the term…
Abstract
Orthopedic implants of zirconium or zirconium-based alloy coated with blue or blue-black zirconium oxide or zirconium nitride to provide low friction, highly wear resistant coatings especially useful in artificial joints, such as hip joints, knee joints, elbows, etc. The invention zirconium oxide or nitride coated prostheses are also useful in that the coatings provide a barrier against implant corrosion caused by ionization of the metal prosthesis. Such protection can be extended by the use of oxidized or nitrided porous coatings of zirconium or zirconium alloy beads or wire mesh into which bone spicules may grow so that the prosthesis may be integrated into the living skeleton.
Claims21
A prosthesis for implantation in a patient, comprising:
- (a) a prosthesis body formed of zirconium or zirconium alloy comprising an implant portion for inserting into the body tissue of the patient;
- (b) a bearing surface comprising at least one condyle on the prosthesis body;
- (c) a tibial component formed of an organic polymer or polymer-based composite and adapted to cooperate with the bearing surface;
- and
- (d) a thin in situ formed coating of zirconium nitride directly on at least a portion of the bearing surface of the condyle portion for reducing wear of the organic polymer or polymer-based composite tibial component.
A prosthesis for implantation in a patient, comprising:
- (a) a hip prosthesis body for implantation into a femor comprising a head portion formed of zirconium or zirconium alloy;
- (b) a bearing surface on the head portion of the prosthesis body;
- (c) an acetabular cup having an inner surface formed of an organic polymer or a polymer-based composite, said inner surface being adapted to cooperate with the bearing surface on the head portion;
- and
- (d) a thin in situ formed coating of zirconium nitride directly on at least a portion of the bearing surface of the head portion for reducing wear of the acetabular cup inner surface.
A prosthesis for implantation in a patient, comprising:
- (a) a prosthesis body formed of zirconium or zirconium alloy comprising an implant portion for insertion into the body tissue of the patient;
- (b) a bearing surface on the prosthesis body, the bearing surface being sized and shaped to engage or cooperate with a second bearing surface on another prosthesis portion, said second bearing surface being formed of an organic polymer or polymer-based composite;
- and
- (c) a coating of zirconium nitride from about 1 to about 5 microns in thickness on the bearing surface of the prosthesis body for reducing wear on the organic polymer or polymer-based second bearing surface of said another prosthesis portion.
A prosthesis for implantation in a patient, comprising:
- (a) a prosthesis body formed of zirconium or zirconium alloy comprising an implant portion for inserting into the body tissue of the patient;
- (b) a bearing surface on the prosthesis body;
- (c) a counter-bearing surface formed of an organic polymer or polymer-based composite and adapted to cooperate with the bearing surface;
- and
- (d) a thin in situ formed coating of zirconium nitride directly on at least a portion of the bearing surface for reducing wear of the organic polymer or polymer-based composite counterbearing surface.
Dependencies are inferred from the claim text.