Energy saving and monitoring pneumatic control valve system

A pneumatic control system for selectively controlling the movement of a pneumatically-operated device between first and second working positions, said control system having control air inlet port connected to a source of pressurized control air, an exhaust port, first and second supply ports for selectively supplying control air to forcibly urge the device to the first and second working positions, respectively, and a pilot air inlet port connected to a selectively actuable and deactuable source of pressurized pilot air for selectively actuating and deactuating said control system, said control system further comprising:

• first control valve means deactuated when said control system is deactuated for supplying said control air from said inlet port to said first supply port and for blocking said first supply port from said exhaust port, said first control valve means being actuated when said control system is actuated for blocking flow of said control air from said inlet port to said first supply port and for exhausting said first supply port to said exhaust port;
• second control valve means deactuated when said control system is deactuated for blocking flow of said control air from said inlet port to second supply port and for exhausting said second supply port to said exhaust port, said second control valve means being actuated when said control system is actuated for supplying said control air from said inlet port to said second supply port and for blocking said second supply port from said exhaust port;
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• timing means actuated for blocking flow of said control air from said inlet port to said first control valve means after the expiration of a predetermined time period after deactuation of said first control valve means in order to hold the device in the first working position without continuing to supply control air to said first supply port, said timing means being deactuated for supplying said control air from said inlet port to said first control valve means in response to a control air pressure at said first supply port below a predetermined pressure level, said timing means including a pneumatically-actuated timing valve means having a pneumatic actuator thereon, said timing valve means being deactuable for supplying said control air from said inlet port to said first control valve means, said timing valve means being actuable for blocking flow of said control air from said inlet port to said first control valve means, and a timing orifice connected in fluid communication between said first supply port and said actuator of said timing valve means for supplying control air to said actuator of said timing valve means at a predetermined flow rate in order to actuate said timing valve means after said predetermined time period, said timing orifice allowing flow of control air therethrough at said predetermined flow rate, said timing means further including a check valve in fluid communication with said first supply port for blocking flow through said check valve from said first supply port to said actuator of said timing valve means and for freely allowing flow through said check valve from the actuator of said timing valve means to said first supply port, said check valve and said timing orifice being connected in parallel fluid communication between said first supply port and said actuator of said timing valve means, thereby causing control air to flow from said first supply port to said actuator of said timing valve means only through said timing orifice, but freely allowing flow from said actuator of said timing valve means to said exhaust port when said first control valve means is actuated for exhausting said first supply port to said exhaust port, said timing means being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when said first control valve means is actuated for exhausting said first supply port to said exhaust port, and said timing means also being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when a predetermined amount of leakage has occurred in the pneumatically-operated device.

A pneumatic control system for selectively controlling the movement of a pneumatically-operated device between first and second working positions, said control system having control air inlet port connected to a source of pressurized control air, an exhaust port, first and second supply ports for selectively supplying control air to forcibly urge the device to the first and second working positions, respectively, and a pilot air inlet port connected to a selectively actuable and deactuable source of pressurized pilot air for selectively actuating and deactuating said control system, said control system further comprising:

• first control valve means deactuated when said control system is deactuated for supplying said control air from said inlet port to said first supply port and for blocking said first supply port from said exhaust port, said first control valve means being actuated when said control system is actuated for blocking flow of said control air from said inlet port to said first supply port and for exhausting said first supply port to said exhaust port;
• second control valve means deactuated when said control system is deactuated for blocking flow of said control air from said inlet port to second supply port and for exhausting said second supply port to said exhaust port, said second control valve means being actuated when said control system is actuated for supplying said control air from said inlet port to said second supply port and for blocking said second supply port from said exhaust port;
• timing means actuated for blocking flow of said control air from said inlet port to said first control valve means after the expiration of a predetermined time period after deactuation of said first control valve means in order to hold the device in the first working position without continuing to supply control air to said first supply port, said timing means being deactuated for supplying said control air from said inlet port to said first control valve means in response to a control air pressure at said first supply port below a predetermined pressure level, said timing means including a pneumatically-actuated timing valve means having a pneumatic actuator thereon, said timing valve means being deactuable for supplying said control air from said inlet port to said first control valve means, said timing valve means being actuable for blocking flow of said control air from said inlet port to said first control valve means, and a timing orifice connected in fluid communication between said first supply port and said actuator of said timing valve means for supplying control air to said actuator of said timing valve means at a predetermined flow rate in order to actuate said timing valve means after said predetermined time period, said timing orifice allowing flow of control air therethrough at said predetermined flow rate, said timing means further including a check valve in fluid communication with said first supply port for blocking flow through said check valve from said first supply port to said actuator of said timing valve means and for freely allowing flow through said check valve from the actuator of said timing valve means to said first supply port, said check valve and said timing orifice being connected in parallel fluid communication between said first supply port and said actuator of said timing valve means, thereby causing control air to flow from said first supply port to said actuator of said timing valve means only through said timing orifice, but freely allowing flow from said actuator of said timing valve means to said exhaust port when said first control valve means is actuated for exhausting said first supply port to said exhaust port, said timing means being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when said first control valve means is actuated for exhausting said first supply port to said exhaust port, and said timing means also being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when a predetermined amount of leakage has occurred in the pneumatically-operated device;
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• testing means for selectively actuating said timing valve means in order to block flow of said control air from said inlet port to said first control valve means regardless of whether said first control valve means is deactuated, a monitoring port in fluid communication with said first supply port, and monitoring means in fluid communication with said monitoring port for monitoring at least one fluid parameter at said first supply port, said monitoring means being adapted for monitoring any leakage in the pneumatically-operated device, said testing means including a test port connected to a selectively actuable and deactuable source of pressurized test air, and shuttle valve means in fluid communication with said test port, said timing orifice, and said actuator of said timing valve means, said shuttle valve means allowing flow of said test air from said test port to said actuator of said timing valve means and blocking flow from said timing orifice to said actuator of said timing valve means when said source of said test air is actuated, and said shuttle valve means allowing flow from said timing orifice to said actuator of said timing valve means and blocking flow from said test port to said actuator of said timing valve means when said source of said test air is deactuated.

A pneumatic control system for selectively controlling the movement of a pneumatically-operated device between first and second working positions, said control system having control air inlet port connected to a source of pressurized control air, an exhaust port, first and second supply ports for selectively supplying control air to forcibly urge the device to the first and second working positions, respectively, and a pilot air inlet port connected to a selectively actuable and deactuable source of pressurized pilot air for selectively actuating and deactuating said control system, said control system further comprising:

• first control valve means deactuated when said control system is deactuated for supplying said control air from said inlet port to said first supply port and for blocking said first supply port from said exhaust port, said first control valve means being actuated when said control system is actuated for blocking flow of said control air from said inlet port to said first supply port and for exhausting said first supply port to said exhaust port;
• second control valve means deactuated when said control system is deactuated for blocking flow of said control air from said inlet port to second supply port and for exhausting said second supply port to said exhaust port, said second control valve means being actuated when said control system is actuated for supplying said control air from said inlet port to said second supply port and for blocking said second supply port from said exhaust port;
• timing means actuated for blocking flow of said control air from said inlet port to said first control valve means after the expiration of a predetermined time period after deactuation of said first control valve means in order to hold the device in the first working position without continuing to supply control air to said first supply port, said timing means being deactuated for supplying said control air from said inlet port to said first control valve means in response to a control air pressure at said first supply port below a predetermined pressure level, said timing means including a pneumatically-actuated timing valve means having a pneumatic actuator thereon, said timing valve means being deactuable for supplying said control air from said inlet port to said first control valve means, said timing valve means being actuable for blocking flow of said control air from said inlet port to said first valve means, and a timing orifice connected in fluid communication between said first supply port and said actuator of said timing valve means for supplying control air to said actuator of said timing valve means at a predetermined flow rate in order to actuate said timing valve means after said predetermined time period, said timing orifice allowing flow of control air therethrough at said predetermined flow rate, said timing means further including a check valve in fluid communication with said first supply port for blocking flow through said check valve from said first supply port to said actuator of said timing valve means and for freely allowing flow through said check valve from the actuator of said timing valve means to said first supply port, said check valve and said timing orifice being connected in parallel fluid communication between said first supply port and said actuator of said timing valve means, thereby causing control air to flow from said first supply port to said actuator of said timing valve means only through said timing orifice, but freely allowing flow from said actuator of said timing valve means to said exhaust port when said first control valve means is actuated for exhausting said first supply port to said exhaust port, said timing means being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when said first control valve means is actuated for exhausting said first supply port to said exhaust port, and said timing means also being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when a predetermined amount of leakage has occurred in the pneumatically-operated device;
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• selectively actuable and deactuable exhaust valve means in fluid communication with said first control valve means, said actuator of said timing valve means, and said exhaust port, said exhaust valve means being deactuated when said control system is deactuated for blocking flow therethrough from said actuator of said timing valve means to said exhaust port and for allowing actuation of said timing valve means, and said exhaust valve means being actuated when said control system is actuated for providing flow therethrough from said actuator of said timing valve means to said exhaust port and for allowing deactuation of said timing valve means.

A pneumatic control system for selectively controlling the movement of a pneumatically-operated device between first and second working positions, said control system having control air inlet port connected to a source of pressurized control air, an exhaust port, first and second supply ports for selectively supplying control air to forcibly urge the device to the first and second working positions, respectively, and a pilot air inlet port connected to a selectively actuable and deactuable source of pressurized pilot air for selectively actuating and deactuating said control system, said control system further comprising:

• first control valve means deactuated when said control system is deactuated for supplying said control air from said inlet port to said first supply port and for blocking said first supply port from said exhaust port, said first control valve means being actuated when said control system is actuated for blocking flow of said control air from said inlet port to said first supply port and for exhausting said first supply port to said exhaust port;
• second control valve means deactuated when said control system is deactuated for blocking flow of said control air from said inlet port to second supply port and for exhausting said second supply port to said exhaust port, said second control valve means being actuated when said control system is actuated for supplying said control air from said inlet port to said second supply port and for blocking said second supply port from said exhaust port;
• timing means actuated for blocking flow of said control air from said inlet port to said first control valve means after the expiration of a predetermined time period after deactuation of said first control valve means in order to hold the device in the first working position without continuing to supply control air to said first supply port, said timing means being deactuated for supplying said control air from said inlet port to said first control valve means in response to a control air pressure at said first supply port below a predetermined pressure level, said timing means including a pneumatically-actuated timing valve means having a pneumatic actuator thereon, said timing valve means being deactuable for supplying said control air from said inlet port to said first control valve means, said timing valve means being actuable for blocking flow of said control air from said inlet port to said first control valve means, and a timing orifice connected in fluid communication between said first supply port and said actuator of said timing valve means for supplying control air to said actuator of said timing valve means at a predetermined flow rate in order to actuate said timing valve means after said predetermined time period, said timing orifice allowing flow of control air therethrough at said predetermined flow rate, said timing means further including a check valve in fluid communication with said first supply port for blocking flow through said check valve from said first supply port to said actuator of said timing valve means and for freely allowing flow through said check valve from the actuator of said timing valve means to said first supply port, said check valve and said timing orifice being connected in parallel fluid communication between said first supply port and said actuator of said timing valve means, thereby causing control air to flow from said first supply port to said actuator of said timing valve means only through said timing orifice, but freely allowing flow from said actuator of said timing valve means to said exhaust port when said first control valve means is actuated for exhausting said first supply port to said exhaust port, said timing means being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when said first control valve means is actuated for exhausting said first supply port to said exhaust port, and said timing means also being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when a predetermined amount of leakage has occurred in the pneumatically-operated device;
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• regulator means for preventing actuation of said timing valve means when said control air pressure at said first supply port is below said predetermined pressure level, said regulator means including a self-relieving pressure regulator in fluid communication between said inlet port and said actuator of said timing valve means, said regulator providing flow therethrough from said inlet port to said actuator of said timing valve means to oppose said actuation of said timing valve means when said control air pressure at said first supply port is below said predetermined pressure, said regulator self-relieving in order to exhaust flow from said inlet port therethrough when said control air pressure at said first supply port is at or above said predetermined pressure level.

A pneumatic control system for selectively controlling the movement of a pneumatically-operated device between first and second working positions, said control system having control air inlet port connected to a source of pressurized control air, an exhaust port, first and second supply ports for selectively supplying control air to forcibly urge the device to the first and second working positions, respectively, and a pilot air inlet port connected to a selectively actuable and deactuable source of pressurized pilot air for selectively actuating and deactuating said control system, said control system further comprising:

• first control valve means deactuated when said control system is deactuated for supplying said control air from said inlet port to said first supply port and for blocking said first supply port from said exhaust port, said first control valve means being actuated when said control system is actuated for blocking flow of said control air from said inlet port to said first supply port and for exhausting said first supply port to said exhaust port;
• second control valve means deactuated when said control system is deactuated for blocking flow of said control air from said inlet port to second supply port and for exhausting said second supply port to said exhaust port, said second control valve means being actuated when said control system is actuated for supplying said control air from said inlet port to said second supply port and for blocking said second supply port from said exhaust port;
• timing means actuated for blocking flow of said control air from said inlet port to said first control valve means after the expiration of a predetermined time period after deactuation of said first control valve means in order to hold the device in the first working position without continuing to supply control air to said first supply port, said timing means being deactuated for supplying said control air from said inlet port to said first control valve means in response to a control air pressure at said first supply port below a predetermined pressure level, said timing means including a pneumatically-actuated timing valve means having a pneumatic actuator thereon, said timing valve means being deactuable for supplying said control air from said inlet port to said first control valve means, said timing valve means being actuable for blocking flow of said control air from said inlet port to said first control valve means, and a timing orifice connected in fluid communication between said first supply port and said actuator of said timing valve means for supplying control air to said actuator of said timing valve means at a predetermined flow rate in order to actuate said timing valve means after said predetermined time period, said timing orifice allowing flow of control air therethrough at said predetermined flow rate, said timing means further including a check valve in fluid communication with said first supply port for blocking flow through said check valve from said first supply port to said actuator of said timing valve means and for freely allowing flow through said check valve from the actuator of said timing valve means to said first supply port, said check valve and said timing orifice being connected in parallel fluid communication between said first supply port and said actuator of said timing valve means, thereby causing control air to flow from said first supply port to said actuator of said timing valve means only through said timing orifice, but freely allowing flow from said actuator of said timing valve means to said exhaust port when said first control valve means is actuated for exhausting said first supply port to said exhaust port, said timing means being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when said first control valve means is actuated for exhausting said first supply port to said exhaust port, and said timing means also being deactuable in response to said control air pressure at said first supply port being below said predetermined pressure level when a predetermined amount of leakage has occurred in the pneumatically-operated device;
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• selectively actuable and deactuable solenoid valve means for respectively actuating and deactuating said source of pressurized pilot air in order to respectively actuate and deactuate said control system, said solenoid valve means providing for system-actuating fluid communication therethrough from said source of pressurized pilot air to said first and second control valve means when said solenoid valve means is electrically actuated, said solenoid valve means blocking said system-actuating fluid communication and providing for system-deactuating fluid communication therethrough from said first and second control valve means to said exhaust port when said solenoid valve means is electrically deactuated.