Workpiece workability detection method and a method for cutting a workpiece by means of a cutting machine utilizing that method
AssigneeAmada Company, Limited
InventorsAkiyoshi Yoneda, Mitsuyoshi Sawamura, Kikuo Tanaka, Takashi Kokado
Life of this patent
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Abstract
A workability detection method for a workpiece consisting of the steps of cutting a workpiece, based on specified cutting conditions, detecting the cutting resistance during the cutting operation, or the cutting time or the amount of tool wear to make a cut up to a specified position of the workpiece, or the feeding position of the cutting tool on a workpiece or the amount of processing of the cutting tool after a specified cutting time and comparing the detected data with corresponding data which is stored in a data base.
Claims18
A workability detection method for cutting a workpiece, comprising the steps of:
- cutting a workpiece up to a certain position as a result of which the load on a blade of the cutting machine is kept relatively small;
- detecting the cutting resistance during the cutting operation;
- comparing the detected data with back-up data which has been previously obtained and stored in a data base of a data storing means for the workpiece cut by the same type of blade;
- and
- judging workability of cutting by determining whether the detected data is within a predetermined range of values stored in the database.
A workability detection method for cutting a workpiece, comprising the steps of:
- cutting a workpiece up to a certain position as a result of which the load on a blade of the cutting machine is kept relatively small;
- detecting the cutting time to cut to a specified position of the workpiece;
- comparing the detected data with back-up data which has been previously obtained and stored in a data base of a data storing means for the workpiece cut by the same type of blade;
- and
- judging workability of cutting by determining whether the detected data is within a predetermined range of values stored in the database.
A workability detection method for cutting a workpiece, comprising the steps of:
- cutting a workpiece up to a certain position as a result of which the load on a blade of the cutting machine is kept relatively small;
- detecting the amount of the wear on said blade to cut to a specified position of the workpiece;
- comparing the detected data with back-up data which has been previously obtained and stored in a data base of a data storing means for the workpiece cut by the same type of blade;
- and
- judging workability of cutting by determining whether the detected data is within a predetermined range of values stored in the database.
A workability detection method for cutting a workpiece, comprising the steps of:
- cutting a workpiece up to a certain position as a result of which the load on a blade of the cutting machine is kept relatively small;
- detecting the feeding position of the blade on the workpiece after a specified cutting time;
- comparing the detected data with back-up data which has been previously obtained and stored in a data base of a data storing means for the workpiece cut by the same type of blade;
- and
- judging workability of cutting by determining whether the detected data is within a predetermined range of values stored in the database.
A workability detection method for cutting a workpiece, comprising the steps of:
- cutting a workpiece up to a certain position as a result which the load on a blade of the cutting machine is kept relatively small;
- detecting the amount of processing of the workpiece, such as a cross-sectional area cut and a length along which the workpiece is processed after a specified cutting time;
- comparing the detected data with back-up data which has been previously obtained and stored in a data base of a data storing means for the workpiece cut by the same type of blade;
- and
- judging workability of cutting by determining whether the detected data is within a predetermined range of values stored in the database.
A cutting method by means of a cutting machine as a result of which the load on a blade of the cutting machine is kept relatively small;
- detecting one of:
- the cutting resistance at a predetermined feeding position of the blade on the workpiece;
- the cutting time interval when a cut is made up to a predetermined specified position on the workpiece;
- the amount of the wear of the blade when a cut is made to a predetermined specified position on the workpiece;
- the feeding position of the blade on a workpiece after a specified cutting time;
- and
- the amount of processing by the blade, such as a cross-sectional area cut and a length along with the workpiece is processed after a specified cutting time;
- comparing the detected data with back-up data which has been previously obtained and stored in a data base of a data storing means for the workpiece cut by the same type of blade;
- judging workability of cutting by determining whether the detected data is within a predetermined range of values stored in the database;
- determining suitable cutting conditions based on the result of the judgment of the workability;
- and
- performing a cutting process on the workpiece based on the determined cutting conditions.
A workability detection device for a workpiece comprising:
- means for cutting a workpiece to a certain position as a result of which the load on a blade of the cutting machine is kept relatively small;
- means for detecting at least one of the cutting resistance during the cutting operation, the cutting time to make a cut to a specified position of the workpiece, the amount of the wear of the blade of the cutting means to cut to a specified position of the workpiece, the feeding position of the blade on the workpiece after a specified cutting time, and the amount of processing on the workpiece such as a cross-sectional area cut and a length along which the workpiece is processed after a specified cutting time;
- and
- means for comparing the detected data with back-up data which has been previously obtained and stored in a data base for the workpiece cut by the same type of blade.
A cutting method by means of a cutting machine on a workpiece comprising the steps of:
- cutting a workpiece to a certain position as a result of which the load on a blade of the cutting machine is kept relatively small;
- detecting a miscut amount of the workpiece by a miscut detection means during said cutting;
- comparing, when the blade reaches the said position, said detected miscut amount with a miscut limiting value previously obtained and stored in a data base for the workpiece cut by the same type of blade and determining whether or not the blade has reached a miscut end-of-life;
- selecting an appropriate cutting condition by judging the workability of cutting of the workpiece when continuous cutting is possible, and proceeding in cutting the workpiece further up to a next certain position, and
- replacing the blade at its end-of-life with a new one when the blade reaches its miscut end-of-life during the above steps.
A cutting machine for a workpiece comprising:
- means for cutting a workpiece as a result of which the load on a blade of the cutting machine is kept relatively small;
- means for detecting at least one of the cutting resistance during the cutting operation, the cutting time to make a cut to a specified position of the workpiece, the amount of the wear of the blade of the cutting means to cut to a specified position of the workpiece, the feeding position of the blade on the workpiece after a specified cutting time, and the amount of processing on the workpiece such as a cross-sectional area cut and a length along which the workpiece is processes after a specified cutting time;
- and
- means for comparing the detected data with back-up data which has been previously obtained and stored in a data base for the workpiece cut by the same type of blade.
Dependencies are inferred from the claim text.