Epoxy-terminated polyoxazolidones and process for the preparation thereof
AssigneeThe Dow Chemical Company
InventorsRaymond A. Koenig, Joseph Gan
Life of this patent
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Abstract
Epoxy-terminated polyoxazolidone having from about 5 to about 30 weight percent of the isocyanate content are described. These polyoxazolidone are prepared by a process in which various process parameters are controlled in a targeted manner to give a product having from about 50 to about 100 percent of isocyanate groups converted to oxazolidone rings and from about 0 to about 50 percent of the isocyanate groups converted to isocyanurate rings. These epoxy terminated polyoxazolidones exhibit high glass transition temperatures and high resistance to chemicals when cured. They are useful for the preparation of electrical laminates, particularly laminates used in the preparation of electrical circuit boards.
Claims24
A process for the preparation of an epoxy-terminated polyoxazolidone having, when cured, glass transition temperature greater than about 135.degree. C. and N-methylpyrrolidone pick-up of less than about 0.5 percent which process comprises reacting a polyepoxide compound with a polyisocyanate compound in the presence of a catalyst for the reaction of the epoxy and isocyanate groups at an elevated temperature, said process being characterized by
- (A) adding (1) from about 5 to about 30 weight percent of the polyisocyanate compound within a period of time of from about 3 to about 90 minutes to (2) a mixture comprising (a) from about 70 to about 95 weight percent of the polyepoxide compound and (b) from about 0.01 to about 2 weight percent of the catalyst, said weight percentages being based on the combined weight of the polyepoxide compound and polyisocyanate compound;
- and
- (B) heating the reaction mixture obtained in step A to a temperature of from about 110.degree. C. to about 200.degree. C., for a period of time from about 5 to about 180 minutes;
- so as to obtain an epoxy-terminated polyoxazolidone having from about 50 to about 100 percent of the original isocyanate groups converted to oxazolidone rings and from about 0 to about 50 percent of the original isocyanate groups converted to isocyanurate rings.
Dependencies are inferred from the claim text.