Assembling method for forming bead assembly for automobile tires

An assembling method for forming a bead assembly for automobile tires comprising first, second and third series of steps, wherein the first series of steps are performed before, after or simultaneously with the second series of steps and the third series of steps are performed after the first and second series of steps, the first series of steps comprising placing a bead ring onto the smaller-diameter side surface of a taper drum, winding a bead filler having a thick-walled portion and a thin-walled portion completely around the peripheral surface of the taper drum such that the thick-walled portion thereof projects beyond the smaller-diameter side edge of the taper drum, bonding the ends of said bead filler together into an endless form, bending the thick-walled portion of said bead filler along the smaller-diameter side edge to join the thick-walled portion to the outer periphery of said bead ring to form a bead ring/bead filler subassembly while the thin-walled portion remains on the peripheral surface of the drum, and separating the thin-walled portion of the bead filler from the peripheral surface of the taper drum;

• the second series of steps comprising winding a side ply around the outer periphery of a cylindrical forming drum, bonding the ends of the side ply together into an endless form, winding a bead flipper around the upper surface of said side ply such that part of said bead flipper projects in an inward direction beyond the edge of said side ply to overlap the latter, and joining the ends of said bead flipper together into an endless form;
• and the third series of steps comprising removing the bead filler/bead ring subassembly from the taper drum, placing the bead filler/bead ring subassembly on the single layer portion of the bead flipper disposed on the cylindrical forming drum, bending the portion of the bead flipper projecting inwardly of the bead ring such that the portion of the bead flipper projecting inwardly extends along the inner surfaces of the bead ring and bead filler, bending the portion of the bead flipper, together with the side ply, which projects outwardly of the bead ring such that it extends along the outer surfaces of the bead ring and bead filler, and bending the overlap region of the bead flipper, side ply and bead filler such that the side ply lies on the outward periphery to thereby provide a conical form of the bead assembly.