Ceramic matrices reinforced with SiC, Si.sub.3 N.sub.4 or SiAlON fibers having a coating of C, B or BN containing SiC or Si.sub.3 N.sub.4
AssigneeHitachi, Ltd.
InventorsHiroshi Sakamoto, Tadahiko Miyoshi
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AssigneeHitachi, Ltd.
InventorsHiroshi Sakamoto, Tadahiko Miyoshi
Estimating the term…
The present invention provides fiber-reinforced ceramics containing at least one member of fibers and whiskers as distributed in a sintering ceramic matrix, which comprises the ceramic matrix being composed mainly of SiC, Si.sub.3 N.sub.4 and Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z, where 0<z.ltoreq.4, the fibers and the whiskers being composed of at least one of SiC, Si.sub.3 N.sub.4 and Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z, where 0<z.ltoreq.4, and a coating film of C, B or BN being provided on the surfaces of the fibers and the whiskers. The fiber-reinforced ceramics have a high fracture toughness, K.sub.1c, and a high bending strength, particularly K.sub.1c of at least 10 MN/m.sup.3/2 and a bending strength of at least 50 kg/mm.sup.2.
Fiber-reinforced ceramics comprising at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed mainly of SiC, Si.sub.3 N.sub.4 or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, and a coating film comprising C, B or BN containing 10-50 mol % of SiC or Si.sub.3 N.sub.4 being provided on surfaces of the fibers and the whiskers;
Fiber-reinforced ceramics comprising at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed mainly of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, a coating film comprising C, B or BN containing 10-50 mol % of SiC or Si.sub.3 N.sub.4 being provided on surfaces of the fibers and the whiskers, and a ratio of distances l between the fibers or the whiskers to diameter d of the fibers or the whiskers having the coating film, l/d, being 0.5 to 2;
Fiber-reinforced ceramics comprising at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed mainly of SiC, Si.sub.3 N.sub.4 or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, a coating comprising C, B or BN containing 10-50 mol % of SiC or Si.sub.3 N.sub.4 being provided on surfaces of the fibers and the whiskers, and the diameter of the fibers or the whiskers having the coating film being at least 5 times the average particle size of the sintered matrix and the length of the fibers or the whiskers having the coating film being at least 30 times the diameter of the fibers or the whiskers;
Fiber-reinforced ceramics comprising at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed of SiC, Si.sub.3 N.sub.4 or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, a coating film comprising C, B or BN containing 10-50 mol % SiC or Si.sub.3 N.sub.4 being provided on surfaces of the fibers and the whiskers, said fiber-reinforced ceramics exhibiting a fracture toughness, K.sub.1c, of at least 10 MN/m.sup.3/2 and a bending strength at room temperature of at least 50 kg/mm.sup.2 ;
Fiber-reinforced ceramics comprising at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed mainly of Si3N.sub.4 and containing 1 to 20% by volume of at least one of Al.sub.2 O.sub.3 and Y.sub.2 O.sub.3, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, and a coating film comprising C, B or BN containing 10-50 mol % SiC or Si3N.sub.4 being provided on surfaces of the fibers and the whiskers;
Fiber-reinforced ceramics consisting essentially of at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed mainly of SiC, Si.sub.3 N.sub.4 or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, and a coating film of C, B or BN containing 10-50 mol % SiC or Si.sub.3 N.sub.4 being provided on surfaces of the fibers and the whiskers;
Fiber-reinforced ceramics comprising at least one of fibers and whiskers distributed in a sintered ceramic matrix, the ceramic matrix being composed mainly of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, or the ceramic matrix being composed mainly of at least one of SiC and Si.sub.3 N.sub.4 and containing 1 to 20% by volume of at least one of Al.sub.2 O.sub.3 and Y.sub.2 O.sub.3, the fibers and the whiskers consisting essentially of at least one of SiC, Si.sub.3 N.sub.4, or Si.sub.6-z Al.sub.z O.sub.z N.sub.8-z where 0<z.ltoreq.4, a coating film comprising C, B or BN containing 10-50 mol % of SiC or Si.sub.3 N.sub.4 being provided on surfaces of the fibers and the whiskers, and a ratio of distances l between the fibers or the whiskers to diameter d of the fibers or the whiskers having the coating film, l/d, being 0.5 to 2 and the diameter of the fibers or the whiskers having the coating film being at least 5 times the average particle size of the sintered matrix and the length of the fibers or the whiskers having the coating film being at least 30 times the diameter of the fibers or the whiskers;
Dependencies are inferred from the claim text.