Bromination process
AssigneeEthyl Corporation
InventorsDavid R. Brackenridge, William T. Murray
Life of this patent
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Abstract
A process is disclosed for preparing a mixture of brominated, non-condensed ring polyaromatics, which process features multiple bromination temperatures and multiple catalyst additions for brominating the precursor non-condensed ring polyaromatic. The mixture has an average bromine number of about 6 to about 8 bromine atoms per molecule, a low melting point range, and a low amount of light end impurities.
Claims22
A process for preparing a mixture of brominated non-condensed ring polyaromatics having an average of from about 6 to about 8 bromine atoms per molecule, a low melting point range, and a low amount of light end impurities, which process comprises:
- a) adding a first amount of bromine to a reactor initially containing a reaction mass comprising a solvent, a catalytic amount of a first bromination catalyst, and a non-condensed ring polyaromatic of the formula ##STR2## wherein R is an alkylene group of 1 to 10 carbon atoms, an oxygen atoms, a sulfur atom, an oxyalkylene group of up to 6 carbon atoms, an oxyalkyleneoxy group of up to 6 carbon atoms or a carbon single bond;
- b) maintaining the reaction mass during the addition of the first amount of bromine at a first bromination temperature;
- c) terminating the addition of the first amount of bromine when sufficient bromine has been added to obtain the mixture of polyaromatics having an average of about 4 bromine atoms per molecule of polyaromatic;
- d) adding a second bromination catalyst to the mixture;
- e) adding a second amount of bromine to the reaction mass while heating the reaction mass to a second bromination temperature;
- and,
- f) after at least substantially all of the bromine has reacted, recovering the brominated non-condensed ring polyaromatic mixture from the reaction mass, the recovered mixture containing more than about 35%, based on gas chromatographic area percent, of a brominated polyaromatic having about 7 bromine atoms per molecule.
A flame retardant product comprising a mixture of brominated non-condensed ring polyaromatics having an average of about 6-8 bromine atoms per molecule and a melting point range of from about 110.degree. C. to about 180.degree. C.
A flame retardant product comprising a mixture of brominated diphenylethane, wherein the mixture contains from about 0 to about 1 wt.% pentabromodiphenylethane;
- from about 20 to about 30 wt.% hexabromodiphenylethane;
- from about 35 to about 50 wt.% heptabromodiphenylethane;
- from about 20 to about 32 wt.% octabromodiphenylethane, from about 2 to about 8 wt.% nonabromodiphenylethane, from about 0 to about 1 wt.% decabromodiphenylethane, and less than about 0.5 wt.% light ends.
Dependencies are inferred from the claim text.