Sequentially injected multi-component core-back injection molding
OwnerJens O. Sorenseninventor
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OwnerJens O. Sorenseninventor
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A highly efficient and highly controllable method and an apparatus for core-back injection molding of multi-component plastic products. Core-back injection molding makes possible the injection of a first plastic material into a mold cavity, followed by retracting a barrier means, in order to enable injection of a second plastic material without separating any mold halves. The present invention enables very efficient injection molding because both injection units may be operated at the time, and the present invention enables very controlled injection because it is possible to inject only one half of the cavities by a specific injection unit at the same time, or even only one quarter of the cavities by a specific injection unit at the same time. The injection molding apparatus includes a first injection unit, a second injection unit, a right adjustable mold cavity with a first moveable barring means, a left adjustable mold cavity with a second moveable barring means, and a common standard clamping unit.
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising a first injection unit, a second injection unit, a right adjustable mold cavity with a primary right-mold-cavity side, a secondary right-mold-cavity side and a first moveable barring means, a left adjustable mold cavity with a primary left-mold-cavity side, a secondary left-mold-cavity side and a second moveable barring means, and a clamping unit, the method comprising the steps of:
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising right, center and left molding blocks for defining a right adjustable mold cavity between the right and center molding blocks and a left adjustable mold cavity between the center and left molding blocks, a first injection unit, a second injection unit, a first moveable barring means for the right adjustable mold cavity, a second moveable barring means for the left adjustable mold cavity, and a clamping unit, the method comprising the steps of:
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising a first injection unit, a second injection unit, a right adjustable mold cavity with a first moveable barring means, a left adjustable mold cavity with a second moveable barring means, and a clamping unit, the method comprising the steps of:
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising a first injection unit, a second injection unit, a common clamping unit, right, center and left molding blocks for defining a right adjustable mold cavity between the right and center molding blocks and a left adjustable mold cavity between the center and left molding blocks, a first left runner system for leading plastic molding material from the first injection unit to the left adjustable mold cavity, a first right runner system for leading plastic molding material from the first injection unit to the right adjustable mold cavity, a second left runner system for leading plastic molding material from the second injection unit to the left adjustable mold cavity, a second right runner system for leading plastic molding material from the second injection unit to the right adjustable mold cavity, the method comprising the steps of:
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising an injection unit, a right adjustable old cavity with a primary right-mold-cavity side, a secondary right-mold-cavity side and a first moveable barring means, a left adjustable mold cavity with a primary left-mold-cavity side, a secondary left-mold-cavity side and a second moveable barring means, and a clamping unit, the method comprising the steps of:
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising an injection unit, a common clamping unit, right, center and left molding blocks for defining a right adjustable mold cavity between the right and center molding blocks and a left adjustable mold cavity between the center and left molding blocks, a first and second left runner system for leading plastic molding material from the injection unit to the left adjustable mold cavity, a first and second right runner system for leading plastic molding material from the injection unit to the right adjustable mold cavity, the method comprising the steps of:
A method of cyclic injection molding a first multi-component plastic product and a second multi-component plastic product in an injection molding apparatus comprising an injection unit, a right adjustable mold cavity defined by a primary right-mold-cavity side and a secondary right-mold-cavity side, and a left adjustable mold cavity defined by a primary left-mold-cavity side and a secondary left-mold-cavity side, the method comprising the steps of:
An apparatus for cyclic injection molding a first multi-component plastic product and a second multi-component plastic product comprising a first injection unit, a second injection unit, a clamping unit, a right adjustable mold cavity with a primary right-mold-cavity side, a secondary right-mold-cavity side and a first moveable barring means, a left adjustable mold cavity with a primary left-mold-cavity side, a secondary left-mold-cavity side and a second moveable barring means, and
An apparatus for cyclic injection molding a first multi-component plastic product and a second multi-component plastic product, wherein the injection molding apparatus comprises right, center and left molding blocks for defining a right adjustable mold cavity between the right and center molding blocks and a left adjustable mold cavity between the center and left molding blocks, a first injection unit, a second injection unit, a clamping unit, a first moveable barring means for the right adjustable mold cavity, and a second moveable barring means for the left adjustable mold cavity, and
An apparatus for cyclic injection molding a first multi-component plastic product and a second multi-component plastic product, wherein the injection molding apparatus comprises right, center and left molding blocks for defining a right adjustable mold cavity between the right and center molding blocks and a left adjustable mold cavity between the center and left molding blocks, a first injection unit, a second injection unit, a clamping unit, a first moveable barring means for the right adjustable mold cavity, and a second moveable barring means for the left adjustable mold cavity, and
An apparatus for cyclic injection molding a first multi-component plastic product and a second multi-component plastic
An apparatus for cyclic injection molding a first multi-component plastic product and a second multi-component plastic product comprising an injection unit, a clamping unit, a right adjustable mold cavity with a primary right-mold-cavity side, a secondary right-mold-cavity side and a first moveable barring means, a left adjustable mold cavity with a primary left-mold-cavity side, a secondary left-mold-cavity side and a second moveable barring means, and
An apparatus for cyclic injection molding a first multi-component plastic product and a second multi-component plastic product comprising a injection unit, a common clamping unit, right, center and left molding blocks for defining a right adjustable mold cavity between the right and center molding blocks and a left adjustable mold cavity between the center and left molding blocks, the center block comprising a first and second left runner system for leading plastic molding material from the injection unit to the left adjustable mold cavity, a first and second right runner system for leading plastic molding material from the injection unit to the right adjustable mold cavity, and
A apparatus for cyclic injection molding a first multi-component plastic product ad a second multi-component plastic product, comprising
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