Method of making fused silica by decomposing siloxanes
AssigneeCorning Incorporated
InventorsMichael S. Dobbins, Robert E. McLay
Life of this patent
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Abstract
This invention relates to the production of high purity fused silica glass through oxidation or flame hydrolysis of a vaporizable silicon-containing compound. More particularly, this invention is directed to the use of vaporizable, halide-free compounds in said production. In the preferred practice, a polymethylsiloxane comprises said vaporizable, halide-free compound.
Claims26
In a method for making a non-porous body of high purity fused silica glass comprising the steps of:
- (a) producing a gas stream containing a silicon-containing compound in vapor form capable of being converted through thermal decomposition with oxidation or flame hydrolysis to SiO.sub.2 ;
- (b) passing said gas stream into the flame of a combustion burner to form amorphous particles of fused SiO.sub.2 ;
- (c) depositing said amorphous particles onto a support;
- and
- (d) either essentially simultaneously with said deposition or subsequently thereto consolidating said deposit of amorphous particles into a non-porous body;
- the improvement comprising utilizing as said silicon-containing compound in vapor form, a halide-free polymethylsiloxane, whereby no halide-containing vapors are emitted during the making of said non-porous body of high purity fused silica glass.
In a method for making a non-porous body of high purity fused silica glass doped with at least one oxide dopant comprising the steps of:
- (a) producing a gas stream containing a silicon-containing compound in vapor form capable of being converted through thermal decomposition with oxidation or flame hydrolysis to SiO.sub.2 and a compound in vapor form capable of being converted through oxidation or flame hydrolysis to at least one member of the group consisting of P.sub.2 O.sub.5 and a metal oxide which has a metallic component selected from Group IA, IB, IIA, IIB, IIIA, IIIB, IVA, IVB, VA, and the rare earth series of the Periodic Table;
- (b) passing said gas stream into the flame of a combustion burner to form amorphous particles of fused SiO.sub.2 doped with an oxide dopant;
- (c) depositing said amorphous particles onto a support;
- and
- (d) either essentially simultaneously with said deposition or subsequently thereto consolidating said deposit of amorphous particles into a non-porous body;
- the improvement comprising utilizing as said silicon-containing compound in vapor form a halide-free polymethylsiloxane, whereby no halide-containing vapors from said silicon-containing compound are emitted during the making of said non-porous body of high fused silica glass.
In a method for making optical waveguide fibers of high purity fused silica through the outside vapor deposition process comprising the steps of:
- (a) producing a gas stream containing a silicon-containing compound in vapor form capable of being converted through thermal decomposition with oxidation or flame hydrolysis to SiO.sub.2 ;
- (b) passing said gas stream into the flame of a combustion burner to form amorphous particles of fused SiO.sub.2 ;
- (c) depositing said amorphous particles onto a mandrel;
- (d) consolidating said deposit of amorphous particles into a non-porous, transparent glass body;
- and
- (e) and drawing optical waveguide fiber from said body;
- the improvement comprising utilizing as said silicon-containing compound in vapor form a halide-free polymethylsiloxane, whereby no halide-containing vapors are emitted during the making of said optical waveguide fibers.
In a method for making optical waveguide fibers of high purity fused silica glass doped with an oxide dopant comprising the steps of:
- (a) producing a gas stream containing a silicon-containing compound in vapor form capable of being converted through thermal decomposition with oxidation or flame hydrolysis to SiO.sub.2 and a compound in vapor form capable of being converted through oxidation or flame hydrolysis to at least one member of the group consisting of P.sub.2 O.sub.5 and a metal oxide which has a metallic component selected from Group IA, IB, IIA, IIB, IIIA, IIIB, IVA, IVB, VA, and the rare earth series of the Periodic Table;
- (b) passing said gas stream into the flame of a combustion burner to form amorphous particles of fused SiO.sub.2 doped with an oxide dopant;
- (c) depositing said amorphous particles onto a mandrel;
- (d) consolidating said deposit of amorphous particles into a non-porous transparent glass body;
- and
- (e) drawing waveguide fiber from said body;
- the improvement comprising utilizing as said silicon-containing compound in vapor form a halide-free polymethylsiloxane, whereby no halide-containing vapors from said silicon-containing compound are emitted during the making of said optical waveguide fibers.
In a method for making high purity fused silica glass through the outside vapor deposition process comprising the steps of:
- (a) producing a gas stream containing a silicon-containing compound in vapor form capable of being converted through thermal decomposition with oxidation or flame hydrolysis to SiO.sub.2 ;
- (b) passing said gas stream into the flame of a combustion burner to form amorphous particles of fused SiO.sub.2 ;
- (c) depositing said amorphous particles onto a mandrel;
- and
- (d) consolidating said deposit of amorphous particles into a non-porous, transparent glass body;
- the improvement comprising utilizing as said silicon-containing compound in vapor form a halide-free polymethylsiloxane, whereby no halide-containing vapors from said silicon-containing compound are emitted during the making of said high purity fused silica glass.
Dependencies are inferred from the claim text.